Help! How Do I Design A Bioreactor?

hi, don't have a lot to add but you can check the net.hers what i got from wikipedia
Bioreactor design
Bioreactor design is quite a complex engineering task. Under optimum conditions the microorganisms or cells are able to perform their desired function with great efficiency. The bioreactor's environmental conditions like gas (i.e., air, oxygen, nitrogen, carbon dioxide) flowrates, temperature, pH and dissolved oxygen levels, and agitation speed/circulation rate need to be closely monitored and controlled.

Most industrial bioreactor manufacturers use vessels, sensors, controllers, and a control system, networked together for their bioreactor system, see programmable logic controller (PLC).

Fouling can harm the overall sterility and efficiency of the bioreactor, especially the heat exchangers. To avoid it the bioreactor must be easily cleanable and must be as smooth as possible (therefore the round shape).

A heat exchanger is needed to maintain the bioprocess at a constant temperature. Biological fermentation is a major source of heat, therefore in most cases bioreactors need water refrigeration. They can be refrigerated with an external jacket or, for very large vessels, with internal coils.

In an aerobic process, optimal oxygen transfer is perhaps the most difficult task to accomplish. Oxygen is poorly soluble in water -and even less in fermentation broths- and is relatively scarce in air (20.8%). Oxygen transfer is usually helped by agitation, that is also needed to mix nutrients and to keep the fermentation homogeneous. There are however limits to the speed of agitation, due both to high power consumption (which is proportional to the cube of the speed of the electric motor) and the damage to organisms due to excessive tip speed.

Industrial bioreactors usually employ bacteria or other simple organisms that can withstand the forces of agitation. They are also simple to sustain, requiring only simple nutrient solutions and can grow at astounding rates.

In bioreactors where the goal is grow cells or tissues for experimental or therapeutic purposes, the design is significantly different from industrial bioreactors. Many cells and tissues, especially mammalian, must have a surface or other structural support in order to grow, and agitated environments are often destructive to these cell types and tissues. Higher organisms also need more complex growth medium.

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NASA Tissue Cloning Bioreactor
Recently NASA announced another new type of Bioreactor that artificially grows tissue in Cell cultures.

NASA's Tissue Bioreactor can grow heart tissue, skeletal tissue, ligaments, cancer tissue for study, and other types of tissue. [1]