material selection

Clothes hangers can be made from a variety of materials, including plastic, metal, and wood. Each material has its own unique benefits and manufacturing requirements:

Plastic: lightweight, low cost, easy to shape, suitable for mass production.
Metal: Typically steel wire, durable and cost-effective for dry cleaning and industrial use.
Wood: Beautiful and durable, often used in high-end retail and home decoration.

2. Plastic clothes hanger manufacturing
Injection molding

The manufacturing of plastic hangers is mainly done through injection molding, which is an efficient and precise process.

Design mold: Make an injection mold according to the design requirements of the clothes hanger. The accuracy of the mold directly affects the quality of the final product.
Raw material preparation: Put plastic pellets (such as polypropylene or polystyrene) into the hopper of the injection molding machine.
Heating and injection: The plastic pellets are heated to a molten state in the machine and then injected into the mold.
Cooling and solidification: The plastic cools and solidifies in the mold, forming the shape of the hanger.
Removal and Trimming: The cooled hanger is removed from the mold and any necessary trimming and polishing is performed.

Post-processing

Some plastic hangers may require additional processing steps, such as:

Paint or Print: For added aesthetics, hangers can be painted or printed with logos.
Assembly: If the hanger consists of multiple parts, assembly is required.

3. Metal hanger manufacturing
wire forming

Metal hangers are usually made from steel wire, which is shaped and processed using specialized machines.

Wire preparation: Select steel wire rolls of appropriate diameter.
Forming Machine: The steel wire is bent into the shape of a clothes hanger by a forming machine. These machines are capable of processing steel wire with high speed and precision.
Welding: Some designs require welding components such as hooks or reinforcement bars.
Surface treatment: To prevent rust and increase aesthetics, metal hangers are often galvanized, painted, or plastic-coated.

Post-processing

Metal hangers may require the following post-processing steps:

Inspection and trimming: Make sure the welds are tight and the hanger is in full shape.
Packaging: Pack according to customer requirements and prepare for shipment.

4. Wooden clothes hanger manufacturing
timber processing

The manufacturing process of wooden clothes hangers is relatively complex and requires fine carpentry skills.

Material selection and cutting: Choose high-quality wood (such as maple or oak) and cut it to the appropriate size and shape according to the design requirements.
Shaping and sanding: Use woodworking machinery for shaping and sanding to ensure the surface of the hanger is smooth and burr-free.
Drilling and assembly: Drill holes according to design requirements and assemble individual components such as hooks and anti-slip strips.
Finishing and drying: Apply surface treatments such as painting and polishing to enhance appearance and durability.

Post-processing

Post-processing of wooden hangers includes:

Quality Check: Ensure the quality and appearance of each hanger meets standards.
Packaging: Pack according to order requirements and prepare for shipment.

5. Quality control and testing

No matter what kind of material the hangers are made of, they need to go through strict quality control and testing steps to ensure product reliability and consistency.

Visual inspection: Check the appearance for defects such as cracks, deformation or color difference.
Functional test: Test the load-bearing capacity and performance of the hanger to ensure that it meets the usage requirements.
Dimensional measurement: Use precision instruments to measure various dimensions of the hanger to ensure it meets design specifications.

6. Packaging and Shipping

The final step is to package and ship the finished hanger.

Packaging: According to customer needs, the hangers are classified and packaged, and protective materials are used to prevent damage during transportation.
Marking and labeling: Indicate product information, quantity and destination on the packaging to facilitate logistics management.
Transportation: Choose the appropriate transportation method to deliver products to customers safely and quickly.

By understanding the various steps and equipment required for clothes hanger manufacturing, you can better choose the machine that suits your business needs, thereby increasing production efficiency, reducing costs, and ensuring product quality. Whether it's plastic, metal or wooden hangers, each material has its own unique manufacturing process and requirements, and choosing the right manufacturing machine and process is critical to success.

Website: https://hangermachinery.com/Info/hanger-making-process/