Replacing Fuel Pump Assy On My Kawasaki Ninja 650 - Autos - Nairaland
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| Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:00pm On Apr 12, 2020 |
I have been having loss of power and delayed starts on my motor bike , I initially took out the fuel pump assy and clean out the strainer filter which made it improve a little, but I still was not getting power on demand and the delayed starts were becoming embarrassing. So I went on eBay and selected a brand new fuel pump, and a used complete fuel pump assy. Added a few other Kawasaki parts and sent the links to https://www.nairaland.com/selfmadeolx . I made payment in naira and 8days later parts arrived. I have been lazy about installing the pump since the lockdown started , but today I was courageous, I informed my sidekick/camera man (Gaz jr) we would be going to fix the bike he was excited he would be leaving the house finally  .Here's how it went. 1 Like
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by KINGreignn: 8:01pm On Apr 12, 2020 |
Following keenly with my piaggio scooter   2 Likes |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:05pm On Apr 12, 2020 |
Armed with an empty 30ltr Jerry can, a toolbox, off we went. First thing first, start the bike to be sure it's still working 
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:05pm On Apr 12, 2020 |
KINGreignn:You are welcome on board |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:08pm On Apr 12, 2020 |
I had a full tank last time I parked it, it usually takes about 15liters of fuel which normally covers about 140/160miles riding in town. So I was able to drain off about 12liters, got my mouth sanitized while doing it  4 Likes 1 Share
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by Homeboiy: 8:12pm On Apr 12, 2020 |
 I will change mine soon |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by timifakay(m): 8:13pm On Apr 12, 2020 |
Borrow me that keg first, I want to check something... |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:13pm On Apr 12, 2020 |
didn't get all the fuel out, but it was enough. Next take out the seat and unscrew the tank. 3 Likes 1 Share
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by TarOrfeeek: 8:17pm On Apr 12, 2020 |
Gazzuz Bald headed car repairman/seller. Happy Easter oh! 6 Likes |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:19pm On Apr 12, 2020 |
TarOrfeeek:away niyen  Happy Easter 2 Likes 1 Share |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:20pm On Apr 12, 2020 |
timifakay:Your mates are going directly to the pipeline . 6 Likes |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:23pm On Apr 12, 2020 |
There are two plastic accessories left and right of the tank that should be removed, they are held down by a star screw. The tank is held down by two 10mm bolts 1 Like 1 Share
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:27pm On Apr 12, 2020 |
Unscrewing parts
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by A305: 8:35pm On Apr 12, 2020 |
Baba Gee doing his thing. ChrisFix+Scottykilmir+Ericthecarguy = Baba Gee Carry on sir. |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:36pm On Apr 12, 2020 |
Removing main fuel line and harness. Prop the tank up a bit to see the fuel supply line You would need a flat head screw driver to prop the red part loose. Same flat head screw driver is required to unhook the fuel assy harness On the left side 1 Like 1 Share
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by godric(m): 8:40pm On Apr 12, 2020 |
Following with rapt attention. Abeg oga GAZZUZZ, suspense, I like not |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by legalwealth(m): 8:43pm On Apr 12, 2020 |
[color=#0000ff]Go! Go! Go Buroda! !![/color] |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:43pm On Apr 12, 2020 |
godric:Gaz junior did not reduce resolution , some pics are 3mb |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:44pm On Apr 12, 2020 |
legalwealth:Uncle mi! Welcome sir 3 Likes 1 Share
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by godric(m): 8:45pm On Apr 12, 2020 |
GAZZUZZ:Do the needful pls |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:46pm On Apr 12, 2020 |
There's a small waste line incase the tank is over filled when fuelling , the pipe under tank on the left side. 1 Like
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:47pm On Apr 12, 2020 |
godric:Me I am on lock down, no where to go, baba go slow tins today |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by godric(m): 8:49pm On Apr 12, 2020 |
GAZZUZZ:No yawa, I go dey follow you back to back |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:52pm On Apr 12, 2020 |
Tank is free and all we have to do is pull back. I should mention at this point , the bike is naturally aspirated fuel injection, and the fuel pump is inside the fuel tank, normal pressure values expected at fuel rail is about 3.5bar.
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by NigerianMan: 8:53pm On Apr 12, 2020 |
We are following keenly |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 8:57pm On Apr 12, 2020 |
Fuel pump assy is held down by five 10mm bolts. Comparing my oyibo used fuel assy with the one fastened to the tank. 1 Share
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 9:04pm On Apr 12, 2020 |
The fuel tank is air tight , and this bike works with all the conventional systems obtainable on a regular gasoline engine. It has the MAP system with the 5v principle , the throttle position sensor , the intake air control valve 12v pulse injectors, ignition coils , even has a socket for an oxygen sensor but seems the feature was not enabled in the version. 1 Like 1 Share
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 9:08pm On Apr 12, 2020 |
Fuel pump assy out, there was a thread I created about Nigerian fuel, explains why we replace pumps on vehicles with young mileages. This bike is barely 12,000miles  https://www.nairaland.com/4662306/fuel-pumps-nigeria 1 Like 1 Share
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by Piyke: 9:09pm On Apr 12, 2020 |
Reporting for duty sire! |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 9:10pm On Apr 12, 2020 |
installation is pretty reverse of everything that was done.
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| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by divo(m): 9:13pm On Apr 12, 2020 |
GAZZUZZ:how much can one get such bikes |
| Re: Replacing Fuel Pump Assy On My Kawasaki Ninja 650 by GAZZUZZ(op): 9:19pm On Apr 12, 2020 |
Hit a snag, the harness had been modified in the USA , so I had to splice mine and attach to the new one. 1 Like 1 Share
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