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Plaster of Paris is regarded as any type of plaster
containing calcified gypsum (calcium sulfate
dehydrate), sand and water. When these ingredients are combined, they result in the
formation of a tough, dry product; however,
plaster of Paris can be sanded to achieve a variety
of looks. By following some basic guidelines, you
can use plaster of Paris to mend cracks, fix
dents,for ceiling, in walls and even to create
artworks.
However in this case our focus is on ceiling.
POP popularly called plaster of paris is used for a
lot of purposes because it can easily be formed to
any shape and it hardens quickly and is easy to
operate.
To do a pop ceiling in your home, getting it done
is in two ways, you can buy the materials yourself
which include pop cement , yarn(sponge like
material) etc then pay the installer based on per
square meter of area of coverage, or you can give
it out totally as a contract.
But these are the basic steps in getting pop
ceiling cast-on-site done.
Get cement, bucket,water, a very plane and
smooth surface could be a table, a rectangular
glass of a big size to give smooth surface for the
modules that will be produced.
POP’s are casted on plane surface by placing the
glass of a considerable size on an even table,
support the edges by wood of the thickness you
wish to cast. Make sure you clean the table from
dirts.
Then mix POP cement with a concentration of
approximately 7 parts water to 10 parts pop and
place some portion of yarn in the mould.
Place the water in the bucket and slowly pour
the pop cement into it and continuously stir with a
stick or whatever handy just the way you put
yam flour on hot boiling water and stir until curing. The longer is mixed the better it will become.
The yarn helps to strengthen the pop board
formed, just same way iron rods helps to carry
concrete.
Pour the pop into the mold of glass base and
wooden stuffs by the edge, this is required to
form plane straight board of pop, as you pour gently tap the molds to allow escape of bubbles in
the mixture, and you have to pour enough mixture for it to be slightly over filled, then level off the mold using a straight edged tool like a trowel, called putty knife to smooth en the top surface.
You can remove the support by the side which
may be wood,iron range or anything straight by
the side that can hold the mix before hardening.
Gently use same putty knife to separate the glass
from the hardened mix of pop cement and water
after two hours so you can use same mold to form
another one until you have enough boards that
can cover the area you need. Place them in open
air to dry the next day.
To install the boards after hardening, for a ceiling
of concrete decking, the yarn is also mixed with a
concentration of pop cement to form a strong
adhesive (gum) between the concrete ceiling
and the boards, just make sure you have a good
paste of the pop and enough yarn to sustain the
weight, the plaster boards are usually light after
drying anyway.
And for wooden ceiling same process can be
used as above also binding wire can also be
applied to tie the boards to the woods above
ceiling.
When you want to place the boards, establish the
edges the pop will be placed, make sure any
point you mark use range and plumb to transfer
round the room to achieve very straight line
round the room. Get some iron range(straight
iron of about 3.6m) use them to support the
boards from one side to the other, you do this by
tighten the range to the wood on the roof by
binding wire, then in between the range you place
the boards and start joining them together on the
roof with the mixture of yarn and cement and you
also join the boards at the edges together by
thick mix of same pop cement. Try to achieve a
smooth and even surface by patching with pop
paste and gradually untie the range by removing
the binding wire under the boards. Fill holes left
with pop pastes using putty knife to blend the
surface.
For the cornice at the edges follow same process
of forming the molds. However the molds
container are already forms in plastics which can
be bought from the market,depends on the type
of design you want out of the ones available in
market, get the same cement, water mixture with
yarn for strength and pour into mould. When is
dry you will still need the range and plumb to
establish the line of the cornice, and also place
just like the boards, but this time it will be along
the walls.
Medallions are pop designs usually in flowery
patterns that are mostly placed at the center of
the room, they are also of the pop mix and you
can also buy them in the market. Adding
ornamental ceiling plaster around your pendant
light fixtures can bring beauty and value to your
home.