At present, there are many types of stones that can be used to make sand in the mining industry, at least more than 200 kinds. Basically, as long as the added value of the ore is not high, and the water content is below a certain range, it can be used to make sand, even tailings can be made into m sand.

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1. Common stones that can produce machine-made sand

1.1 River pebbles, basalt, granite, limestone, bluestone, iron ore
They are all ideal green building materials with hard texture. They can be used as raw materials for sand in sand plants.
Basalt sand is mixed in concrete, which can reduce the weight of concrete and has the effect of heat insulation and sound insulation. It is a good aggregate for lightweight concrete in high-rise buildings.

1.2 Sandstone, quartz sandstone, etc.
Sandstone is a kind of sedimentary rock, mainly composed of quartz and feldspar, whether it is strength or grain shape, it is one of the good raw materials for machine-made sand. In addition, its advantages of not being weathered outdoors, not melting in water, moisture-proof, and sound-absorbing make it one of the best building decoration materials.

1.3 Tailings, slag, construction waste
These originally existed as industrial waste, but after a new understanding of them, they are also a "treasure".

For example, crush concrete blocks, crushed stones, bricks and tiles in construction waste to make sand and gravel aggregates, which are used in construction, highways and other industries. Using them as raw materials to produce machine-made sand can save raw material investment costs.

In general, the following points should be paid attention to when choosing raw materials for machine-made sand:
1. The compressive strength of the raw materials used to produce machine-made sand should not be lower than 80 MPa. The materials should not be acidic or alkaline, and clean and hard raw materials should be used.

2. In terms of mine selection, avoid using mines with relatively poor quality such as thick covering soil, more mud in the interlayer, and rocks that are layered into flakes.

3. Select raw materials with exposed rock formations. If they are covered with soil or contain weathered layers, they should be removed in time.

2. Machine-made sand production line (river pebbles)
Since the river pebble itself is relatively hard, I will introduce two production processes according to the production capacity:

2.1 More than 200 tons per hour
Configuration equipment: vibrating feeder, jaw crusher, cone crusher, impact sand making machine, sand washing machine, vibrating screen, conveyor belt, etc.

For hard materials, "jaw crushing + cone crushing" is one of the high-efficiency combinations. The reason why the impact crusher is equipped is that the aggregate needle-like content after the cone crushing treatment is more, and the particle size of the material can be reduced after the impact crushing treatment. Uniformity, good crushing effect, in addition to cleaning and removing impurities by the sand washing machine, the finished product is clean and the market is better.

2.2 The output is less than 200 tons per hour
Configured equipment: feeder, jaw crusher, compound crusher (roller crusher, double-stage crusher), vibrating screen, conveyor belt.

There is no doubt that the jaw crusher is the primary crusher, and all materials within 1200mm can be crushed, and the jaw crusher can process a wide range of materials, and the general ore and rock can be crushed, and the output can be between 1 and 2200 tons per hour. Users can choose Choose according to the actual process.

Compound crushers, double-stage crushers, and double-roller crushers are all small-scale crushing and sand-making equipment. The output design is relatively small, generally below 100t/h, with low power, energy saving, and small space occupation. It is suitable for small stone factory.

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A mobile crusher, also known as a mobile crushing plant or mobile crushing station, is a machine designed to crush large rocks, minerals, ores, and other materials into smaller pieces or aggregates. It is a self-contained unit consisting of a crusher, screening equipment, conveyors, and a control panel, mounted on a wheeled or tracked chassis for easy mobility.

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People love mobile crushing stations for several reasons. Here are some of the key aspects that make them popular:

1. Flexibility and Mobility: Mobile crushing stations are designed to be highly portable and can be easily moved from one location to another. They are mounted on a wheeled or tracked chassis, allowing them to navigate different terrains and access remote areas. This mobility enables users to bring the crushing equipment closer to the source of material, reducing transportation costs and saving time.

2. Cost Efficiency: Mobile crushing stations offer cost savings in various ways. By eliminating the need for dedicated haulage trucks to transport materials to a fixed crushing plant, users can significantly reduce fuel expenses, labor costs, and maintenance expenditures. The ability to crush materials on-site also minimizes the need for material transportation, further reducing costs.

3. Increased Productivity: Mobile crushing stations enable continuous crushing operations, eliminating the downtime associated with transporting materials to a fixed plant. This leads to increased productivity and higher throughput, as materials can be processed immediately at the extraction site or construction project. The ability to produce multiple sizes of aggregate on-site adds to the efficiency and convenience.

4. Versatility and Adaptability: Mobile crushing stations are available in various configurations and can be equipped with different types of crushers, screens, and conveyors to meet specific crushing requirements. They can handle a wide range of materials, including natural rock, recycled concrete, and asphalt, making them suitable for different industries such as construction, mining, and demolition.

5. Environmental Benefits: Mobile crushing stations can contribute to environmental sustainability. By crushing materials on-site, there is less need for transportation, reducing carbon emissions associated with hauling materials. Additionally, the use of advanced technologies in mobile crushing equipment, such as hybrid or electric power systems, can further minimize environmental impact and noise pollution.

6. Easy Setup and Operation: Mobile crushing stations are designed for quick setup and easy operation. They often feature user-friendly interfaces and automated controls, allowing operators to efficiently control the crushing process. This simplicity of operation reduces training requirements and enables operators to start crushing operations quickly.

7. Access to Remote Locations: Mobile crushing stations are particularly valuable in remote or inaccessible locations where establishing a fixed crushing plant would be challenging or impractical. They can be deployed in mining sites, construction projects, or disaster areas, allowing for efficient and timely processing of materials without relying on external infrastructure.

When choosing a mobile crusher, selecting an excellent supplier can offer several advantages. Here are some of the benefits you can expect from a reputable and reliable supplier:

1. High-Quality Equipment: An excellent supplier will provide mobile crushers that are of high quality, manufactured to industry standards, and built to withstand rugged conditions. They will source equipment from trusted manufacturers, ensuring reliability, durability, and optimal performance.

2. Customization Options: A reputable supplier will offer customization options to tailor the mobile crusher to your specific needs. They will work closely with you to understand your requirements and provide solutions that meet your unique crushing applications. This can include selecting the right crusher configuration, adding specific features or accessories, or incorporating specialized equipment for efficient material processing.

3. Technical Expertise and Support: An excellent supplier will have a team of knowledgeable experts who can provide technical guidance and support. They will assist you in selecting the appropriate mobile crusher, offer recommendations based on your requirements, and provide insights on optimal operational practices. They should also offer training programs to ensure that your team is proficient in operating and maintaining the equipment.

4. Timely Delivery and Installation: A reliable supplier will have efficient logistics and delivery processes in place. They will ensure that the mobile crusher is delivered to your site within the agreed timeframe and handle the installation process professionally. This minimizes delays and allows you to start your operations promptly.

5. After-Sales Service: An excellent supplier will provide comprehensive after-sales service and support. They will offer warranty coverage for the mobile crusher and have a responsive customer support team to address any concerns or issues that may arise. They should also have a readily available supply of spare parts, ensuring minimal downtime in case of component replacement or repair.

6. Regular Maintenance and Service: A reputable supplier will emphasize the importance of regular maintenance and offer maintenance contracts or scheduled service programs. They can provide scheduled inspections, preventive maintenance, and necessary repairs to keep the mobile crusher in optimal working condition. This proactive approach helps extend the equipment's lifespan, reduces the risk of unexpected breakdowns, and maximizes productivity.

7. Strong Reputation: An excellent supplier will have a strong reputation within the industry. They will have a track record of providing reliable equipment, exceptional service, and customer satisfaction. You can research their reputation by reading customer reviews, testimonials, or seeking recommendations from industry professionals.

8. Continued Innovation: A reputable supplier keeps up with technological advancements and industry trends. They invest in research and development to offer innovative solutions and incorporate the latest technologies into their mobile crushers. This ensures that you have access to cutting-edge equipment that enhances productivity, efficiency, and safety.

Ftmmachinery is an excellent supplier of mobile crushers you are looking for!
Learn about our strengths!
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Ballast crushers are machines specifically designed to crush rocks or stones into smaller pieces that are suitable for use as ballast in railway tracks.
The primary purpose of ballast crushers is to provide a stable, well-drained, and supportive foundation for railway tracks, ensuring the safe and smooth operation of trains.

_{https://www.ftmmachinery.com/blog/ballast-stone-crushing-kenya.html}

There are several types of ballast crushers commonly used in railway track construction and maintenance. The choice of crusher type depends on factors such as the required output capacity, the hardness of the rocks or stones, and the specific project requirements. Here are some common types of ballast crushers:

Jaw Crushers: Jaw crushers are commonly used as primary crushers in ballast crushing operations. They are designed to handle large rocks or stones and are capable of producing a range of ballast sizes. Jaw crushers exert compression force on the material, breaking it down into smaller pieces.

Impact Crushers: Impact crushers are versatile machines that can be used as primary, secondary, or tertiary crushers. They utilize impact or striking force to crush the rocks or stones. Impact crushers are often used for shaping the ballast material and producing cubic-shaped end products.

Cone Crushers: Cone crushers are popular for secondary and tertiary crushing applications. They are efficient in producing finely crushed ballast material. Cone crushers operate by squeezing the rocks or stones between a rotating mantle and a stationary concave or bowl liner.

Vertical Shaft Impact (VSI) Crushers: VSI crushers are often used for producing high-quality and well-shaped ballast material. They employ a high-speed rotor with wear-resistant tips that crushes the rocks or stones against a crushing chamber's walls. VSI crushers are known for their ability to produce consistent gradation and superior cubical-shaped end products.

Hammer Mills: Hammer mills are used for coarse crushing of ballast material. They consist of a series of hammers mounted on a rotating shaft. The hammers strike and break the rocks or stones as they pass through the crushing chamber. Hammer mills are typically used in preliminary crushing stages.

Mobile Crushers: Mobile crushers are designed to be easily transported to different job sites along the railway line. They can be equipped with various types of crushers, such as jaw crushers, impact crushers, or cone crushers, depending on the specific requirements. Mobile crushers offer flexibility and convenience in ballast crushing operations.

It's important to consult with experts or manufacturers in the field of railway track construction to determine the most suitable type of ballast crusher for a specific project. Factors such as the track specifications, production requirements, and site conditions should be taken into consideration when selecting the appropriate crusher type.

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Glass is one of the commonly used materials in people's production and daily life. It is widely used in construction, chemical, medical, automotive, engineering, instrumentation, and other industries.

Waste glass is on the rise due to the popularization of glass. Meanwhile, the recycling of glass waste reduces the discharge of garbage, achieves the goal of environmental protection, and brings good benefits for investment users.

2 popular ways to recycle glass: turning glass into sand and making new glass bottles.

Either way, glass crushing is required! Therefore, it is very important to understand the advantages and disadvantages, prices, and applicable materials of sand making machines, often referred to as glass crushers.

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VSI Sand Crusher
Applicable materials: VSI sand making machine is suitable for crushing high-hardness materials such as river pebbles, granite, basalt, iron ore, and low-hardness materials such as bluestone, weathered stone, limestone, dolomite, and gypsum. It is also well suited for processing materials with a high silica content, such as quartzite, glass.
Details you may concern
Capacity: 60-520 t/h
Maximum feed size: 50mm for soft material, 40mm for hard material
Output size: 2-20mm
Price range: $14,400/ Set (the lowest price)

HVI Sand Crusher
Applicable materials: Same as VSI sand making machine.
Details you may concern
If it is for sand making, the maximum feed size is 50mm and the capacity is 70-498 t/h.
If it is for sand shaping, the maximum feed size is 55mm and the capacity is 130-585 t/h.
Price range: $14,400/ Set (the lowest price)

Roll Crusher
Applicable materials: Roll crushers are for crushing rocks that are relatively soft or friable such as limestone, bauxite, coal gangue and shale. They are favored in mining, metallurgy, building materials, coal mines, and other fields. They are also suitable for crushing materials with high moisture content like coal and clay.
Details you may concern
Maximum feed size: 30mm
Capacity: 50-100 t/h
Price range: $3,500/ Set (the lowest price)

Hammer Crusher
Applicable materials: Hammer crushers are suitable for crushing medium-hard to soft materials like quicklime, dolomite, gypsum, brick, limestone, coal, compound fertilizer, and glass.
Details you may concern
Maximum feed size: 250mm
Capacity: 50-700 t/h
Price range: $976/ Set (the lowest price)

Compound Crusher
A glass compound crusher is very suitable for restaurants, communities and other occasions. It is an ideal crusher for breaking high moisture glass materials.
Applicable materials: The compound crusher is suitable for crushing sandstone, limestone, cement clinker, iron ore, aluminum ore, molybdenum ore, phosphate rock, and other materials with medium hardness.

The above 5 types of sand making machines are the most popular equipment in the glass sand production line. In the glass crushing line, you can use a type of sand making machine or a combination of equipment, depending on your production needs.

Sandstone is rich in resources, relatively low in mining capital, and high in use value. It is the raw material for aggregate, gravel, and machine-made sand used for water conservancy and hydropower, railways, and high-rise buildings. So what kind of stone crusher can be used to crush sandstone with good effect and low cost?
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Sandstone crushers include jaw crushers, impact crushers, cone crushers, impact crushers, etc. The details are as follows:
Jaw crusher: feed particle size ≤1500mm, throughput 1-2200t/h, mainly used for crushing large sandstone, large crushing particle size, stable and reliable performance, wide application range.

Impact crusher: feed particle size ≤ 800mm, throughput 30-800t/h, belongs to medium-sized crushing equipment. Its advantage is that the finished particle shape is good, in the form of a cube, with less stone powder and good quality, and it is suitable for crushing materials with a compressive strength lower than 350MPa.

Cone crusher: Feed size 30-500mm, throughput 12-2181t/h, belongs to medium-sized crushing equipment, can directly produce stone. Using the principle of layered crushing, the crushing capacity is strong, and the wearing parts are small. It is more suitable for crushing high-hardness materials, with a high degree of intelligence and safer and more reliable production.

Sand making machine: feed particle size ≤55mm, throughput 12-650t/h, sand making machine is the main equipment for producing machine-made sand.VSI sand making machines and HVI sand making machines are commonly used.

Limestone crushers are indispensable for cement plants, limestone quarries, sand plants, aggregate plants. Because the limestone crusher can easily crush large limestone rocks into limestone aggregate, limestone sand, etc.

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However, due to the differences in water content, soil content, abrasiveness, hardness, etc. of limestone in various places, the limestone crushers selected are different.

When crushing limestone with a mud content of less than 5% and a moisture content of less than 7%, choose a hammer crusher.
Hammer crushers are the first choice for crushing soft to medium-hard rocks. Moreover, with small crushing cavity and well-sealed structure, hammer crushers solve the problems of dust pollution and powder leakage.
Limestone that contains too much mud and water can cause the material to build up on the grates of the hammer crusher, resulting in severe blockage.

When crushing limestone with a moisture content exceeds 7%, impact crusher is a good choice.
The impact crusher has more advantages in processing materials with high water content. The feed chute and impact plate of the impact crusher can be equipped with a heating device to prevent the material from sticking. And it has no grate sieve plate at the bottom, avoiding blockage.

When the limestone rock is highly abrasive, choose an impact crusher. It has a better adaptability to abrasive rocks than other stone crushers. When the abrasiveness is high, you'd better adopt a two-stage crushing process. The common collocation is jaw crusher as primary crusher and impact crusher as secondary crusher.

If you have temporary limestone crushing needs, or your rock crushing plant is remote, mobile crusher is an ideal choice for limestone rock. In addition, you can match the mobile crusher with different stone crushers according to your needs.

VSI (Vertical Shaft Impact) sand making machines and HVI sand making machines are popular choices for making high-quality limestone sand. In the wet sand making process, sand making machines often work with sand washing machines to get cleaner limestone sand.

Limestone crushers are indispensable for cement plants, limestone quarries, sand plants, aggregate plants. Because the limestone crusher can easily crush large limestone rocks into limestone aggregate, limestone sand, etc.

[url]https://www.ftmmachinery.com/blog/indonesia-limestone-investment-analysis-and-crushing-process.html
[/url]

However, due to the differences in water content, soil content, abrasiveness, hardness, etc. of limestone in various places, the limestone crushers selected are different.

When crushing limestone with a mud content of less than 5% and a moisture content of less than 7%, choose a hammer crusher.
Hammer crushers are the first choice for crushing soft to medium-hard rocks. Moreover, with small crushing cavity and well-sealed structure, hammer crushers solve the problems of dust pollution and powder leakage.
Limestone that contains too much mud and water can cause the material to build up on the grates of the hammer crusher, resulting in severe blockage.

When crushing limestone with a moisture content exceeds 7%, impact crusher is a good choice.
The impact crusher has more advantages in processing materials with high water content. The feed chute and impact plate of the impact crusher can be equipped with a heating device to prevent the material from sticking. And it has no grate sieve plate at the bottom, avoiding blockage.

When the[b] limestone rock is highly abrasive[/b], choose an impact crusher. It has a better adaptability to abrasive rocks than other stone crushers. When the abrasiveness is high, you'd better adopt a two-stage crushing process. The common collocation is jaw crusher as primary crusher and impact crusher as secondary crusher.

We often use limestone crushers to crush bulky limestone rocks to smaller crushed limestone!

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Popular limestone crushers are hammer crushers, impact crushers, jaw crushers, and mobile crushers.

When crushing[b] limestone with a mud content of less than 5% and a moisture content of less than 7%[/b], choose a hammer crusher.
Hammer crushers are the first choice for crushing soft to medium-hard rocks. Moreover, with small crushing cavity and well-sealed structure, hammer crushers solve the problems of dust pollution and powder leakage.
Limestone that contains too much mud and water can cause the material to build up on the grates of the hammer crusher, resulting in severe blockage.

When crushing[b] limestone with a moisture content exceeds 7%[/b], impact crusher is a good choice.
The impact crusher has more advantages in processing materials with high water content. The feed chute and impact plate of the impact crusher can be equipped with a heating device to prevent the material from sticking. And it has no grate sieve plate at the bottom, avoiding blockage.

When the[b] limestone rock is highly abrasive[/b], choose an impact crusher. It has a better adaptability to abrasive rocks than other stone crushers. When the abrasiveness is high, you'd better adopt a two-stage crushing process. The common collocation is jaw crusher as primary crusher and impact crusher as secondary crusher.

Crushed limestone is used in many construction projects, from building bridges to creating drainage systems.
:DRailroad ballast: Crushed limestone, being strong and angular, is a great choice for railroad ballast.
:DConcrete production: Crushed limestone produces stronger, less expensive concrete.
:DAsphalt production: Crushed limestone can be used as aggregate for mixing hot mix asphalt.
:DCement production: Crushed limestone is mixed with other materials such as clay, and iron ore, and then heated in a rotary kiln to produce cement clinker.
:DLime production: Crush limestone rocks to the specified size and feed the crushed limestone into a rotary kiln for calcination.
:DLimestone aggregate: Limestone aggregate is used as a rock filler under the concrete slabs that form the foundations for houses, bridges, hospitals, and schools.
:DRoad foundation: Crushed limestone is used as a road base material for road construction, highways, airport runways, and driveways.
:DRip rap: Crushed limestone can be used as rip rap to prevent shore erosion. Its affordability and reliability make it the ideal choice for protecting streambeds, pilings, shorelines, and bridges from ice and water damage.

A limestone crusher crushes bulky limestone rocks into crushed limestone easily. Popular limestone crushers are hammer crushers, impact crushers, jaw crushers, and mobile crushers.

https://www.ftmmachinery.com/blog/indonesia-limestone-investment-analysis-and-crushing-process.html

:DWhen crushing[b] limestone with a mud content of less than 5% and a moisture content of less than 7%[/b], choose a hammer crusher.
Hammer crushers are the first choice for crushing soft to medium-hard rocks. Moreover, with small crushing cavity and well-sealed structure, hammer crushers solve the problems of dust pollution and powder leakage.
Limestone that contains too much mud and water can cause the material to build up on the grates of the hammer crusher, resulting in severe blockage.

:DWhen crushing[b] limestone with a moisture content exceeds 7%[/b], impact crusher is a good choice.
The impact crusher has more advantages in processing materials with high water content. The feed chute and impact plate of the impact crusher can be equipped with a heating device to prevent the material from sticking. And it has no grate sieve plate at the bottom, avoiding blockage.

:DWhen the[b] limestone rock is highly abrasive[/b], choose an impact crusher. It has a better adaptability to abrasive rocks than other stone crushers. When the abrasiveness is high, you'd better adopt a two-stage crushing process. The common collocation is jaw crusher as primary crusher and impact crusher as secondary crusher.

Charcoal briquette is a kind of fuel made by charcoal powder. Compared with traditional fuels, charcoal briquettes can not only generate heat continuously but also produce no smoke and odor during combustion.

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Therefore, it has been widely used in domestic and industrial applications in recent years and has become the most popular fuel in many countries such as Kenya, the Middle East, Uganda, India, etc.

With the increase of its economic benefits, the charcoal briquettes process has become one of the hottest processing industries. So, how to make charcoal briquettes?
Process of making charcoal briquettes

Step 1: carbonization
Firstly, fire the raw materials in a rotary kiln. During the one-week combustion process, the temperature needs to be maintained at approximately 840-950 °F (450-510 °C).

After the end of combustion, close the air inlet, and after one to two hours of exhaust, close the exhaust hole. After a two-week cooling period, empty the kiln and crush the carbonized wood (charcoal).

Step 2: crushing
Use a hammer crusher or roller crusher to crush the carbonized wood. Although different types of wood such as bark, dry wood chips, wet wood and so on should be crushed to different sizes, generally they can be crushed into pieces of charcoal to 5mm below to make high-quality charcoal briquettes.

Step 3: drying
Then a drying process is needed. If the water content exceeds the empirical upper limit, the temperature will rise and the volume will expand suddenly, which is easy to cause an explosion. If the moisture content is too low, it will be difficult to mold. Use a dryer to reduce its moisture content to the level required for briquettes formation by about half (to about 15%).

Step 4: briquetting
Briquetting is a key step in charcoal molding. After the raw materials enter the ball press, they will be subjected to three kinds of forces, namely the main driving force of the briquette machine, the friction force and the centripetal force of the wall.

Due to moisture, adhesives, temperature (about 105 °F or 40 °C) and pressure of the rollers of the briquetting machine, the charcoal briquettes can maintain their shape when they fall from the bottom of the machine.

Step 5: drying
Feed the charcoal briquettes into the dryer for about three to four hours to heat them to 275 °F (135 °C) and reduce the moisture to about 5%.

After production, bag the charcoal briquettes immediately or stored them in silos. Following the above steps, charcoal briquettes will be produced at a production rate of 2200-20,000 pounds (1-9 metric tons) per hour.

Charcoal Briquette Machine for Sale
A charcoal briquette machine is used to press the charcoal powders （from sawdust, wood, coconute shells, bamboo） into the high-quality charcoal briquettes. They can burn for at least 3 hours, which is actually 6 times more efficient compared to the conventional firewood.

Learn more about Ftmmachinery charcoal briquette machine
:DThe price can be as low as Php 55,000.
:DThe capacity ranges from 2.2 t/h to 50 t/h, which can meet the needs of biomass charcoal plants of different scales.
:DIt is powered by electricity.
:DIt is easy to operate and maintain.
:DOur charcoal-making machines enjoy a one-year warranty and reliable after-sales service to efficiently solve any problems.
:DBriquette charcoal is available in many shapes and sizes for different applications.

Charcoal briquette is a kind of fuel made by charcoal powder. Compared with traditional fuels, charcoal briquettes can not only generate heat continuously but also produce no smoke and odor during combustion.

https://www.ftmmachinery.com/blog/biomass-charcoal-briquette-philippines.html

Therefore, it has been widely used in domestic and industrial applications in recent years and has become the most popular fuel in many countries such as Kenya, the Middle East, Uganda, India, etc.

With the increase of its economic benefits, the charcoal briquettes process has become one of the hottest processing industries. So, how to make charcoal briquettes?
Process of making charcoal briquettes

Step 1: carbonization
Firstly, fire the raw materials in a rotary kiln. During the one-week combustion process, the temperature needs to be maintained at approximately 840-950 °F (450-510 °C).

After the end of combustion, close the air inlet, and after one to two hours of exhaust, close the exhaust hole. After a two-week cooling period, empty the kiln and crush the carbonized wood (charcoal).

Step 2: crushing
Use a hammer crusher or roller crusher to crush the carbonized wood. Although different types of wood such as bark, dry wood chips, wet wood and so on should be crushed to different sizes, generally they can be crushed into pieces of charcoal to 5mm below to make high-quality charcoal briquettes.

Step 3: drying
Then a drying process is needed. If the water content exceeds the empirical upper limit, the temperature will rise and the volume will expand suddenly, which is easy to cause an explosion. If the moisture content is too low, it will be difficult to mold. Use a dryer to reduce its moisture content to the level required for briquettes formation by about half (to about 15%).

Step 4: briquetting
Briquetting is a key step in charcoal molding. After the raw materials enter the ball press, they will be subjected to three kinds of forces, namely the main driving force of the briquette machine, the friction force and the centripetal force of the wall.

Due to moisture, adhesives, temperature (about 105 °F or 40 °C) and pressure of the rollers of the briquetting machine, the charcoal briquettes can maintain their shape when they fall from the bottom of the machine.

Step 5: drying
Feed the charcoal briquettes into the dryer for about three to four hours to heat them to 275 °F (135 °C) and reduce the moisture to about 5%.

After production, bag the charcoal briquettes immediately or stored them in silos. Following the above steps, charcoal briquettes will be produced at a production rate of 2200-20,000 pounds (1-9 metric tons) per hour.

Charcoal Briquette Machine for Sale
A charcoal briquette machine is used to press the charcoal powders （from sawdust, wood, coconute shells, bamboo） into the high-quality charcoal briquettes. They can burn for at least 3 hours, which is actually 6 times more efficient compared to the conventional firewood.

Learn more about Ftmmachinery charcoal briquette machine
:DThe price can be as low as Php 55,000.
:DThe capacity ranges from 2.2 t/h to 50 t/h, which can meet the needs of biomass charcoal plants of different scales.
:DIt is powered by electricity.
:DIt is easy to operate and maintain.
:DOur charcoal-making machines enjoy a one-year warranty and reliable after-sales service to efficiently solve any problems.
:DBriquette charcoal is available in many shapes and sizes for different applications.

https://www.ftmmachinery.com/blog/biomass-charcoal-briquette-philippines.html

Charcoal briquette is a kind of fuel made by charcoal powder. Compared with traditional fuels, charcoal briquettes can not only generate heat continuously but also produce no smoke and odor during combustion.

Almost all biomass materials (wood, coconut shells, sawdust, corn cobs, etc.) are the basis to make charcoal briquettes.
Here is the [b]sawdust charcoal briquette [/b]production process!
https://www.ftmmachinery.com/blog/biomass-charcoal-briquette-philippines.html

1
Collect sawdust:
Collect sawdust from wood processing plants, furniture manufacturing factories, or other sources.

2
Drying
Dry the sawdust in the sun or a sawdust rotary dryer to remove extra moisture. Sawdust with a high moisture content will not carbonize properly and may produce low-quality charcoal.

3
Carbonization:
The dried sawdust is then carbonized at a temperature about 300°C to 500°C for several hours until it turns into charcoal.

4
Crush and sieve the charcoal:
The charcoal is then crushed into small pieces and sieved by a 60 mesh filter.

5
Prepare the binder:
Mix the tapioca with water in a pan and then heat on the stove until the mixture coagulates.

6
Mix the charcoal with the binder:
The charcoal is mixed with the binder at a ratio of 1:3 (charcoal to binder).

7
Briquetting:
Compress the mixture with a charcoal briquette machine to obtain briquettes with desired shape and size.

8
Drying:
The briquettes are then dried in the sun or using a dryer to reduce their moisture content and make them easier to handle and store.

9
Packing and storage:
The final step is to pack the briquettes in bags or boxes and store them in a dry place away from moisture and direct sunlight.
Charcoal briquette machine determines the shape, size, and density of charcoal briquettes. Therefore, choosing a suitable charcoal briquette machine is the prerequisite for a profitable charcoal briquetting plant.

Charcoal briquette machine
Charcoal briquetting machine determines the shape, size, and density of charcoal briquettes. Therefore, choosing a suitable charcoal briquette machine is the prerequisite for a profitable charcoal plant.

https://www.ftmmachinery.com/blog/biomass-charcoal-briquette-philippines.html

Learn more about Ftmmachinery charcoal briquette machine
The price can be as low as Php 458639 Nigerian naira.
The capacity ranges from 2.2 t/h to 50 t/h, which can meet the needs of biomass charcoal plants of different scales.
It is powered by electricity.
It is easy to operate and maintain.
Our charcoal-making machines enjoy a one-year warranty and reliable after-sales service to efficiently solve any problems.
Charcoal briquettes are available in many shapes and sizes for different applications.

Charcoal briquette is a kind of fuel made by charcoal powder. Compared with traditional fuels, charcoal briquettes can not only generate heat continuously but also produce no smoke and odor during combustion.

Almost all biomass materials (wood, coconut shells, sawdust, corn cobs, etc.) are the basis to make charcoal briquettes.
Here is the [b]sawdust charcoal briquette [/b]production process!
https://www.ftmmachinery.com/blog/biomass-charcoal-briquette-philippines.html

1
Collect sawdust:
Collect sawdust from wood processing plants, furniture manufacturing factories, or other sources.

2
Drying
Dry the sawdust in the sun or a sawdust rotary dryer to remove extra moisture. Sawdust with a high moisture content will not carbonize properly and may produce low-quality charcoal.

3
Carbonization:
The dried sawdust is then carbonized at a temperature about 300°C to 500°C for several hours until it turns into charcoal.

4
Crush and sieve the charcoal:
The charcoal is then crushed into small pieces and sieved by a 60 mesh filter.

5
Prepare the binder:
Mix the tapioca with water in a pan and then heat on the stove until the mixture coagulates.

6
Mix the charcoal with the binder:
The charcoal is mixed with the binder at a ratio of 1:3 (charcoal to binder).

7
Briquetting:
Compress the mixture with a charcoal briquette machine to obtain briquettes with desired shape and size.

8
Drying:
The briquettes are then dried in the sun or using a dryer to reduce their moisture content and make them easier to handle and store.

9
Packing and storage:
The final step is to pack the briquettes in bags or boxes and store them in a dry place away from moisture and direct sunlight.
Charcoal briquette machine determines the shape, size, and density of charcoal briquettes. Therefore, choosing a suitable charcoal briquette machine is the prerequisite for a profitable charcoal briquetting plant.

Charcoal briquette machine
Charcoal briquette machine is used to reduce dust, control unit weight, recycle and improve transportation in industries like charcoal powder briquette, etc.

https://www.ftmmachinery.com/blog/biomass-charcoal-briquette-philippines.html

Learn more about Ftmmachinery charcoal briquette machine
The price can be as low as Php 458639 Nigerian naira.
The capacity ranges from 2.2 t/h to 50 t/h, which can meet the needs of biomass charcoal plants of different scales.
It is powered by electricity.
It is easy to operate and maintain.
Our charcoal-making machines enjoy a one-year warranty and reliable after-sales service to efficiently solve any problems.
Charcoal briquettes are available in many shapes and sizes for different applications.

Sawdust has a low ash content and high carbon content (50% w/w), making it ideal for making charcoal briquettes for residential cooking.
https://www.ftmmachinery.com/blog/biomass-charcoal-briquette-philippines.html
Here is the sawdust charcoal briquette production process:
1 Collect sawdust:
Collect sawdust from wood processing plants, furniture manufacturing factories, or other sources.

2 Drying
Dry the sawdust in the sun or a sawdust rotary dryer to remove extra moisture. Sawdust with a high moisture content will not carbonize properly and may produce low-quality charcoal.

3 Carbonization:
The dried sawdust is then carbonized at a temperature about 300°C to 500°C for several hours until it turns into charcoal.

4 Crush and sieve the charcoal:
The charcoal is then crushed into small pieces and sieved by a 60 mesh filter.

5 Prepare the binder:
Mix the tapioca with water in a pan and then heat on the stove until the mixture coagulates.

6 Mix the charcoal with the binder:
The charcoal is mixed with the binder at a ratio of 1:3 (charcoal to binder).

7 Briquetting:
Compress the mixture with a charcoal briquette machine to obtain briquettes with desired shape and size.

8 Drying:
The briquettes are then dried in the sun or using a dryer to reduce their moisture content and make them easier to handle and store.

9 Packing and storage:
The final step is to pack the briquettes in bags or boxes and store them in a dry place away from moisture and direct sunlight.

Note: To increase the calorific value of biomass charcoal briquettes, you can mix in coal powder, charcoal dust, carbonized coconut shells, carbonized straw, etc.

Charcoal briquette machine determines the shape, size, and density of biomass charcoal briquettes. Therefore, choosing a suitable charcoal briquette machine is the prerequisite for a profitable biomass charcoal plant.
https://www.ftmmachinery.com/blog/biomass-charcoal-briquette-philippines.html

The biomass charcoal briquette press has won the market with its low price, large production capacity, solid structure, and simple maintenance.

Learn more about Ftmmachinery charcoal briquette machine
The price can be as low as Php 458639 Nigerian naira.
The capacity ranges from 2.2 t/h to 50 t/h, which can meet the needs of biomass charcoal plants of different scales.
It is powered by electricity.
It is easy to operate and maintain.
Our charcoal-making machines enjoy a one-year warranty and reliable after-sales service to efficiently solve any problems.
Charcoal briquettes are available in many shapes and sizes for different applications.

Wet pan mill is also called wet grinding mill or gold grinding machine. It is the first choice of grinding equipment for the small and medium milling plants in Africa and South America.

Wet pan mill is the best equipment to replace ball mill because of its low investment, high output, easy use and maintenance, and quick cost recovery.
https://www.ftmmachinery.com/blog/gold-mining-equipment.html

It is used for the material re-crushing after the first crushing.
The capacity is 1-50 t/h.
The maximum feed size is 30 mm.
The output size is 0.074-0.6 mm.

How can a wet pan mill separate gold ore?
A wet mill can be used together with a crusher and gravity equipment so that the sorting efficiency is higher.
1. Wet pan mill works with jaw crusher/ hammer crusher
The maximum feeding size of the wet pan mill is 30mm. At first, the gold ore is crushed by a jaw crusher or a hammer crusher. Then it is fed into a wet pan mill for grinding.
If gold ore contains some magnetic minerals, a magnetic separator [/b]will be used to remove the iron or magnetite ores.

2. Wet pan mill works with shaking table
The shaking table is a gold concentration machine. It enjoys a high gold recovery rate, up to 95%.
Some of our African customers from Uganda, Tanzania, Zimbabwe, Kenya, prefer to combine a wet pam mill with a shaking table to separate rock gold ore.

Wet pan mill is also called wet grinding mill or gold grinding machine. It is the first choice of grinding equipment for the small and medium milling plants in Africa and South America.

Wet pan mill is the best equipment to replace ball mill because of its low investment, high output, easy use and maintenance, and quick cost recovery.

It is used for the material re-crushing after the first crushing.
The capacity is 1-50 t/h.
The maximum feed size is 30 mm.
The output size is 0.074-0.6 mm.

How can a wet pan mill separate gold ore?
A wet mill can be used together with a crusher and gravity equipment so that the sorting efficiency is higher.
1. Wet pan mill works with jaw crusher/ hammer crusher
The maximum feeding size of the wet pan mill is 30mm. At first, the gold ore is crushed by a jaw crusher or a hammer crusher. Then it is fed into a wet pan mill for grinding.
If gold ore contains some magnetic minerals, a magnetic separator [/b]will be used to remove the iron or magnetite ores.

[b]2. Wet pan mill works with shaking table
The shaking table is a gold concentration machine. It enjoys a high gold recovery rate, up to 95%.
Some of our African customers from Uganda, Tanzania, Zimbabwe, Kenya, prefer to combine a wet pam mill with a shaking table to separate rock gold ore.
_{https://www.ftmmachinery.com/blog/gold-mining-equipment.html}

Wet pan mill is also called wet grinding mill or gold grinding machine. It is the first choice of grinding equipment for the small and medium milling plants in Africa and South America.

Wet pan mill is the best equipment to replace ball mill because of its low investment, high output, easy use and maintenance, and quick cost recovery.
It is used for the material re-crushing after the first crushing.
The capacity is 1-50 t/h.
The maximum feed size is 30 mm.
The output size is 0.074-0.6 mm.

How can a wet pan mill separate gold ore?
A wet mill can be used together with a crusher and gravity equipment so that the sorting efficiency is higher.
1. Wet pan mill works with jaw crusher/ hammer crusher
The maximum feeding size of the wet pan mill is 30mm. At first, the gold ore is crushed by a jaw crusher or a hammer crusher. Then it is fed into a wet pan mill for grinding.
If gold ore contains some magnetic minerals, a magnetic separator will be used to remove the iron or magnetite ores.

2. Wet pan mill works with shaking table
The shaking table is a gold concentration machine. It enjoys a high gold recovery rate, up to 95%.
Some of our African customers from Uganda, Tanzania, Zimbabwe, Kenya, prefer to combine a wet pam mill with a shaking table to separate rock gold ore.
_{https://www.ftmmachinery.com/blog/gold-mining-equipment.html}

Wet pan mill is also called wet grinding mill or gold grinding machine. It is the first choice of grinding equipment for the small and medium milling plants in Africa and South America.

Wet pan mill is the best equipment to replace ball mill because of its low investment, high output, easy use and maintenance, and quick cost recovery.

It is used for the material re-crushing after the first crushing.
The capacity is 1-50 t/h.
The maximum feed size is 30 mm.
The output size is 0.074-0.6 mm.

How can a wet pan mill separate gold ore?
A wet mill can be used together with a crusher and gravity equipment so that the sorting efficiency is higher.
1. Wet pan mill works with jaw crusher/ hammer crusher
The maximum feeding size of the wet pan mill is 30mm. At first, the gold ore is crushed by a jaw crusher or a hammer crusher. Then it is fed into a wet pan mill for grinding.
If gold ore contains some magnetic minerals, a magnetic separator will be used to remove the iron or magnetite ores.

2. Wet pan mill works with shaking table
The shaking table is a gold concentration machine. It enjoys a high gold recovery rate, up to 95%.
Some of our African customers from Uganda, Tanzania, Zimbabwe, Kenya, prefer to combine a wet pam mill with a shaking table to separate rock gold ore.
_{https://www.ftmmachinery.com/blog/gold-mining-equipment.html}

The dust that escapes from the charcoal is called charcoal dust. What to do with this "forgotten charcoal", with this precious energy that is not used and leads to pollution?

Turn them into charcoal briquettes! But, how?

➢Mix the charcoal dust with molasses or other natural binders like cassava paste.

➢Feed the mixtre into the briquetting machine.

Charcoal briquetting machine for sale: $1, 000/Set (the lowest price)
https://www.ftmmachinery.com/products/49-briquette-making-machine.html

The dust that escapes from the charcoal is called charcoal dust. What to do with this "forgotten charcoal", with this precious energy that is not used and leads to pollution?

Turn them into charcoal briquettes! But, how?

➢Mix the charcoal dust with molasses or other natural binders like cassava paste.

➢Feed the mixtre into the briquetting machine.

Charcoal briquetting machine for sale: $1, 000/Set (the lowest price)
https://www.ftmmachinery.com/products/49-briquette-making-machine.html

Wet pan mill is also called wet grinding mill or gold grinding machine. It is the first choice of grinding equipment for the small and medium milling plants in Africa and South America.
https://www.ftmmachinery.com/blog/gold-mining-equipment.html
Learn more about wet pan mill
As an affordable alternative to ball mills, wet pan mills are ideal and efficient equipment for ore beneficiation in small and medium plants.
Mercury is usually added to the wet pan mill to mix with the gold particles, so the wet pan mill is often referred to as an amalgamation grinding mill.
The capacity is 1-50 t/h. The maximum feed size is 30 mm, and the output size is 0.074-0.6 mm.
The lowest price is $900.

Wet pan mill is also called wet grinding mill or gold grinding machine. It is the first choice of grinding equipment for the small and medium milling plants in Africa and South America.
https://www.ftmmachinery.com/blog/gold-mining-equipment.html
Learn more about wet pan mill
As an affordable alternative to ball mills, wet pan mills are ideal and efficient equipment for ore beneficiation in small and medium plants.
Mercury is usually added to the wet pan mill to mix with the gold particles, so the wet pan mill is often referred to as an amalgamation grinding mill.
The capacity is 1-50 t/h. The maximum feed size is 30 mm, and the output size is 0.074-0.6 mm.
The lowest price is $900.

If you are looking to agglomerate bentonite for its end use or for making it easier to handle and more flowable in the production setting, you need a bentonite pelleting machine!
Bentonite powder to cat litter and compound fertilizer?
A disc granulator can do it!
https://www.ftmmachinery.com/blog/bentonite-processing-process-and-equipment.html
Learn more about bentonite disc granulator
The particle size of bentonite granules can be adjusted by the amount of material mixed, the rotating speed of the main shaft, the inclination angle of the disc, etc.
It adopts advanced desilting technology, no large bentonite clusters will appear, and the bentonite granules are uniform in size.
The bottom of the disc is reinforced with multiple radiant steel plates, which is durable and not easily deformed.
Ftmmachinery can provide disc granulators with diameters from 2.2m to 3.6m and production capacities from 4t/h to 24t/h to suit bentonite granulation plants of different scales.
Ftmmachinery disc granulator for sale: $1,000 / set (the lowest price)

If you are looking to agglomerate bentonite for its end use or for making it easier to handle and more flowable in the production setting, you need a bentonite pelleting machine!
Bentonite powder to cat litter and compound fertilizer?
A disc granulator can do it!
https://www.ftmmachinery.com/blog/bentonite-processing-process-and-equipment.html
Learn more about bentonite disc granulator
The particle size of bentonite granules can be adjusted by the amount of material mixed, the rotating speed of the main shaft, the inclination angle of the disc, etc.
It adopts advanced desilting technology, no large bentonite clusters will appear, and the bentonite granules are uniform in size.
The bottom of the disc is reinforced with multiple radiant steel plates, which is durable and not easily deformed.
Ftmmachinery can provide disc granulators with diameters from 2.2m to 3.6m and production capacities from 4t/h to 24t/h to suit bentonite granulation plants of different scales.
Ftmmachinery disc granulator for sale: $1,000 / set (the lowest price)

The dust that escapes from the charcoal is called charcoal dust. What to do with this "forgotten charcoal", with this precious energy that is not used and leads to pollution?

Turn them into charcoal briquettes! But, how?

➢Mix the charcoal dust with molasses or other natural binders like cassava paste.

➢Feed the mixtre into the briquetting machine.

Charcoal briquetting machine for sale: $1, 000/Set (the lowest price)
https://www.ftmmachinery.com/products/49-briquette-making-machine.html

The dust that escapes from the charcoal is called charcoal dust. What to do with this "forgotten charcoal", with this precious energy that is not used and leads to pollution?

Turn them into charcoal briquettes! But, how?

➢Mix the charcoal dust with molasses or other natural binders like cassava paste.

➢Feed the mixtre into the briquetting machine.

Charcoal briquetting machine for sale: $1, 000/Set (the lowest price)
https://www.ftmmachinery.com/products/49-briquette-making-machine.html

Grinding process is to produce grade wise powder form from activated bentonite or natural bentonite. Raymond mill is a popular bentonite grinding equipment.
https://www.ftmmachinery.com/blog/bentonite-processing-process-and-equipment.html
Learn more about bentonite Raymond mill
The particle size of bentonite powder can be adjusted within 80-425 mesh to ensure that the finished bentonite powder can serve different industries.
Raymond mill uses hot air to transport materials, which has a drying effect. The moisture content of bentonite powder can be controlled by adjusting the air inlet temperature.
The bentonite raw material stays in the mill for only 2-3 minutes, which can quickly measure and correct the chemical composition and fineness of the finished powder to ensure the quality of the finished product.
Raymond Mill's grinding system integrates crushing, drying, grinding, and grading conveying, with a simple system and compact layout.
Ftmmachinery Raymond mill for sale: $3,219 / set (the lowest price)