₦airaland Forum

The biomass sawdust briquette machine can convert the wood chips&shavings, rice&peanut husks, bagasse, and other wood materials into hollow-rod solid fuel(Biomass Charcoal) under high temperature and pressure conditions. Compared to normal wood, this kind of biomass charcoal has advantages of easy ignition, high calorific value (boost 20% or more), less pollution, high specific gravity, easy storage and transport. This machine can make more use of agricultural and forestry residues like crop straw or wood scraps.

The structure of the biomass charcoal making machine
This machine is mainly composed of motor, control cabinet & control panel, feed port, the forming cylinder, heating system, etc.

Structure of the Sawdust Briquette Machine
Our motor uses a high-quality motor with a full copper core, and the mold is made of chromium-manganese alloy, which has good high-temperature resistance and oxidation resistance. The hopper adopts a large opening design, which is convenient for feeding and can also make the feeding more uniform. There are a variety of models of molds from the discharge port, and they can also be customized according to customer needs. The discharge port is equipped with a broken rod rack, which can control the length of the formed biomass charcoal between 10-15cm.

The working principle of the sawdust briquette machine
The raw materials used in the sawdust briquette machine require fineness within 6mm, and the moisture content needs to be between 8%-12%. Too large or wet materials are not easy to form, which will increase wear and affect the quality of the finished product. The crushed and dried materials can be used without adding any binder.
Working principle
First, turn on the heating ring switch to heat the temperature in the forming cylinder to 280-300°C. Turn on the motor and put the raw materials into the hopper. The materials are extruded from the mold under the squeezing action of the screw propeller and the high-temperature action of the heating ring.

The materials of the biomass charcoal
Raw materials can be bamboo (wood) chips, rice husks, peanut husks, shavings, bagasse, and other wooden materials.

Tips in the use of the sawdust briquette machine
Check the oil level of the machine before starting the machine. Generally, add about 750ml of oil for lubrication and machine maintenance.
Before use, start and run without load for ten minutes to check whether there is jamming or blockage. If an abnormality is found, the machine needs to be shut down immediately to find the cause. After the fault is removed, check the operation buttons of the corresponding equipment during operation. The green button (forward rotation), the red button (stop), and the yellow button (reverse).
The preset temperature needs to be adjusted before feeding. Depending on the material, the boot temperature is generally between 260-380°C. Generally speaking, miscellaneous wood sawdust can be set to about 320°C, and the preset temperature of rice husk is about 260°C. Other materials are adjusted according to the hardness of the material. The harder the material is, the corresponding temperature will increase by about 10℃.
If the rod is produced too quickly or the color of the rod is black, it means the preset temperature is too high. At this time, you need to adjust the temperature control table, lower the temperature control table by 3℃ each time, and then continue to observe the situation until the color of the rod is brown. But the temperature of the rod-making machine should not be too low. If it is too low, it will cause too much resistance to fail.
If there is a jam or the speed of the rod is too slow, and the color of the rod is too light, it means that the temperature is too low. Raise the high-temperature control meter to 5℃ each time until the rod is normal.
When the machine is stopped, the remaining material in the hopper should be basically discharged, and then press the reverse button to make the material in the propulsion shaft withdraw. After shutting down, the heating ring needs to continue to work for 10 minutes to allow the remaining rods in the heating cylinder to become charcoal so that it can be used next time.

Related video about the sawdust briquette machine

https://www.youtube.com/watch?v=Ec4Oue2GKFk

The carbonization furnace is a kind of equipment that can carry out dry distillation and anaerobic carbonization of wood materials containing carbon under high-temperature conditions in the furnace. During the carbonization of the material, a large number of combustible gases such as carbon monoxide, methane, and oxygen will be produced. Our carbonization furnace adopts advanced technology to recover, purify, and cyclically burn these combustible gases. This technology solves the problems of environmental pollution and heat energy required in the process of carbonization of ordinary carbonization furnaces. The carbonized material has the advantages of high calorific value, no smoke during combustion, no explosion, and environmental protection. Our carbonization furnace has the advantages of reasonable structure, energy saving, fast cooling speed, good charcoal quality, and a short production cycle. It is an ideal equipment for the carbonization of wood materials.

The structure of carbonization furnace
Our new type of carbonization furnace is mainly composed of the combustion chamber, carbonization liner, exhaust gas treatment device, waste heat utilization system, crane system.

This machine adopts the new structure of separating the carbonization furnace and combustion chamber, it adopts the movable installation of the carbonization furnace. The cooling of the furnace is carried out outside the combustion chamber, so it can realize continuous work and greatly shortening the production cycle. The combustion chamber can be equipped with multiple carbonizing furnaces, and it doesn’t need to do preheating treatment after the replacement of carbonizing furnaces. This will greatly improve the efficiency of carbonization work, save energy and labor.

The working process of the carbonization furnace
The carbonization of materials is mainly divided into three stages: drying stage, initial stage of carbonization, and full carbonization stage
Drying stage: From the start of ignition to the furnace temperature rising to 160°C, the moisture contained in the machine-made rods evaporates mainly by the amount of external heating and the heat generated by the combustion itself. The chemical composition of the machine-made rod has hardly changed.
The initial stage of carbonization: This stage mainly relies on the combustion of the rod itself to generate heat, which raises the furnace temperature to between 160 and 280°C. At this time, the wood material undergoes a thermal decomposition reaction, and its composition begins to change. Among them, unstable components, such as hemicellulose decomposition to produce CO2, CO, and a small amount of acetic acid and other substances.
Full carbonization stage: The temperature at this stage is 300 to 650°C. In this stage, the wood material undergoes rapid thermal decomposition, and a large number of liquid products such as acetic acid, methanol, and wood tar are generated at the same time. In addition, combustible gases such as methane and ethylene are produced, and these combustible gases are burned in the furnace. Thermal decomposition and gas combustion generate a lot of heat, which increases the furnace temperature, and the wood material is dry distilled into charcoal at high temperatures.

If we want to calcine high-temperature carbon, in addition to the above three stages, we need to increase the heat, so that the temperature in the furnace continues to rise to about 800℃ ~ 1000℃. In this way, the volatile substances remaining in the charcoal can be discharged, the carbon content in the charcoal can be improved, the graphite structure of the carbon is increased, and the electrical conductivity is enhanced.

The advantages of the carbonization furnace
The flue gas generated during the carbonization process of the material undergoes the secondary combustion of the generated combustible gas through the processes of spraying, cooling, and purification. Use the heat generated by itself to burn itself to achieve the effect of energy-saving.
The flue gas is purified in the pipeline, no waste is generated during the production process, and it meets the national exhaust gas exhaust standard.
The carbonization furnace adopts high heat transfer and high wear resistance composite materials, which can carry out the carbonization process with high efficiency.
The carbonization furnace and combustion chamber adopt a split design, and one furnace body is equipped with multiple carbonization furnaces, which can realize continuous operation. It can greatly shorten the production cycle and improve the efficiency of carbonization.

What are the materials that can be carbonized？
The materials that can be carbonized by the carbonization furnace include wood chips, rice husks, peanut shells, plant stalks, bark and other carbon-containing wood materials.

Related video about the carbonization furnace

https://www.youtube.com/watch?v=QdDlXpFiA7A

The continuous carbonization furnace is a kind of high-efficiency and energy-saving carbonization equipment which can make wooden materials like wood sawdust or peanut shell into charcoal. This equipment can continuously carbonize for 24 hours, realizing simultaneous feeding and discharging. During the carbonization process, the materials will produce combustible gases such as carbon monoxide, methane, and hydrogen. After passing through the flue gas purification system, the combustible gas can undergo secondary combustion to achieve the effect of reciprocating heating and carbonization. The recycling of combustible gas not only saves energy but also avoids the problem of environmental pollution. The continuous carbonization furnace is the ideal equipment for the mass production of charcoal.

The structure of the rotary charcoal carbonzation furnace
The whole set of equipment is mainly composed of the gasifier, carbonization furnace, flue gas purification device, conveying device, etc.

In the early stage, the gasification furnace is used to heat up the carbonization furnace. After a period of preheating, the material enters the carbonization furnace through the screw conveyor and begins to be carbonized under the rotation of the furnace body. The raw materials will produce a series of combustible flue gas during the carbonization process. The flue gas is sprayed, cooled, purified, and separated after being recovered, and then sent to the combustion chamber by the induced draft fan to continuously heat the carbonization furnace. At this time, the heating of the gasifier can be gradually turned off, and only the flue gas generated during the carbonization process is used for heating. The finished product after carbonization is finally input into the silo after cooling the discharging machine.

Working Principle of Rotary charcoal carbonization furnace
The carbonization process of materials in the carbonization furnace is mainly divided into the drying stage, the initial stage of carbonization, the full carbonization stage, and the cooling stage.

Drying stage: From the ignition and heating of the gasification furnace, the temperature in the furnace rises to a certain temperature. At this time, the moisture contained in the material mainly relies on the heat generated by external combustion to evaporate, and the chemical composition of the material does not change much at this time.
The initial stage of carbonization: This stage mainly relies on the combustion of the material itself to generate heat and raise the temperature in the furnace to the temperature required for carbonization. At this time, the material undergoes thermal decomposition reaction and its chemical composition has changed. Some unstable components decompose slowly.
Full carbonization stage: In this stage, the wood material undergoes a rapid thermal decomposition reaction, and a large amount of liquid products such as acetic acid, methanol and wood tar are generated at the same time. In addition, flammable gases such as methane and ethylene are produced, and these flammable gases are burned in the furnace. The thermal decomposition reaction and gas combustion generate a lot of heat, which increases the temperature in the furnace, and the wood material is dry distilled into charcoal at high temperature.
Cooling stage: After the material is carbonized, it needs to be cooled before storage, otherwise it is flammable in air.
The materials of the charcoal carbonization furnace
Continuous carbonization furnace is mainly used for materials with biomass properties such as sawdust, peanut husks, corn stalks, branches, rice husks, etc.

The advantage of the continuous carbonization furnace
Rotary carbonization furnace has the advantage of high degree of automation, which can realize continuous operation for 24 hours.
The flue gas recovery, incineration and dust removal devices ensure that the flue gas meets the emission standards.
Coil cooling and water cooling augers ensure rapid cooling of materials, and have the advantages of smaller floor space and space saving compared with similar equipment.
The whole set of equipment adopts bucket elevator to save time and effort.
For some sawdust with a small particle size, it is easy to pile up in the ordinary carbonization furnace, resulting in incomplete thermal carbonization. And our rotary carbonization furnace guarantees the perfect carbonization effect.
The drum-type continuous carbonization furnace has uniform heating, fast heat transfer and uniform carbonization. On average, it can carbonize 3-5 tons of materials per hour, which is 10-20 times the production efficiency of a static carbonization furnace.

Related video about the continuous carbonization furnace


https://www.youtube.com/watch?v=no3ly_dO2Mg

The pulverized coal briquette can utilize the efficiency of coal resources and reduce the energy waste in the combustion process of coal. Because the pressed coal is fully burned, it emits very little exhaust gas (sulfur dioxide), and the dust and soot emitted into the air are also greatly reduced.

SavageResponse:
What's the reason for turning it to balls? Does it result in an increase in thermal capacity?

The charcoal ball briquette press machine is molding equipment that can press the powdered coal into balls. It has a wide range of applications and it’s widely used in the field of metallurgy, chemical, refractories, etc. The final product(coal ball briquette) has the advantages of smokeless, non-toxic, no peculiar smell, and easy transportation&storage. Compared to traditional charcoal, it’s energy-saving and environmental protection with more calorific value.

The working principle of the charcoal press machine
The main part of the charcoal briquette machine is a pair of rotating shafts of the same size, with many hemispherical sockets of the same size and regularly arranged on the surface. The processed material will enter through the feed port and be squeezed into the hemispherical sockets on both sides under the action of its own gravity and the pressure of the rollers on both sides. The hemispherical sockets on both sides merge into a complete sphere, the raw materials inside will gradually be compressed, and finally form the coal ball briquette. With the further movement of the shaft, the formed coal ball falls from the discharge port.

The structure of the coal ball briquette machine
The coal ball briquette machine is mainly composed of three parts: the feeding part, transmission part and forming part.
Feeding part: This part includes the screw feeding device and the hopper, which is mainly used to realize quantitative feeding to ensure that the material enters between the pair of rollers evenly. Between them, the screw feeding device is driven by an electromagnetic speed regulating motor to force the material into the feeding port. When the amount of material pressed by the screw feeder is equal to the amount of material required by the host, a constant feeding pressure can be maintained to stabilize the pellet quality.
Transmission part: The main transmission system is: motor → triangle belt → reducer → open gear → counter roll. The main engine is powered by an electromagnetic speed-regulating motor, which is transmitted to the driving shaft through a pin coupling through a belt wheel and a cylindrical gear reducer. The driving shaft and the passive shaft of the charcoal briquette machine are ensured to operate synchronously through an open gear.
[i]Forming part: [/i]The core of the forming part is the pair of rolls. This is a pair of rotating shafts of the same size, with many hemispherical sockets of the same size and regularly arranged on the surface. There is a hydraulic protection device behind the rollers, which can protect the rollers from damage when there is too much feed or metal blocks between the two rollers.

The advantages of the charcoal briquette making machine
1.The compressed spherical coal greatly improves the utilization efficiency of the coal resources. It has the advantages of energy saving, environmental protection, convenient transportation and storage, and high calorific value. Compared with ordinary coal, the burning time is more than twice.
2.Hydraulic protection device can effectively prevent damage to the roller shaft due to some hard physical mixing materials.
3.Special designed mandatory feeder.The machine can press pure powder materials with feature of light weight and small density like charcoal powder.
4.Transmission system sealed in worm gear box below main body, is entirely separate independ compons, and it solves the mutual pollution, and the transmission system get lubrication sufficiently, also the noise and wear reduced.
5.Special installation structure makes the change and repaire of parts convenient.
6.The shape of the material can be customized. Common shapes are: square, ball-egg, oval, goose-egg, pillow, etc. The specific size and special shape of the spherical shape can be customized by users according to their needs.

The raw materials requirements and application of the charcoal briquette
The ball press machine can be used to press coal powder, iron powder, coking coal, aluminum powder, iron filings, iron oxide scale, carbon powder, carbon powder, slag, gypsum, tailings, sludge, kaolin, activated carbon, coke powder. etc. The final products are widely used in refractory, power plant, metallurgy, chemical, energy, transportation, heating, and other industries.

The fineness of the material should be below 3mm, and the moisture content should be 8-12%. Binder or other additives(e.g. desulfurized) should be prepared by users in accordance with coal type and the operating environment

Related video of the Coal ball briquette machine

https://www.youtube.com/watch?v=833XtXse9cU

Wood peeling machine, also named wood debarker, is an important part of pulping and papermaking, wood processing, wood chip production and other industries. It is widely used in paper mills, wood chip mills, plywood mills, logging plants, etc. Using the wood peeling machine can greatly save the labor force and reduce the cost of raw material processing.

The wood peeling machine currently produced by our company consists of two models: vertical peeling machine and horizontal peeling machine. There are corresponding machines for different output and quality requirements of users. Our wood peeling machine can effectively remove the bark of the wood, and will not cause too much damage to the wood itself. This machine has strong applicability to wood. It can peel wood of different tree species, diameters, lengths, and shapes. It is the perfect supporting equipment for assembly line operations and automated production.

Introduction of the wood debarker
Our new wood debarking machine is mainly composed of the main machine, feeding mechanism, peeling part, discharging mechanism, transmission device, etc.

Vertical peeling machine
This wood debarker machine is the practical wood peeling equipment, which can peel all kinds of logs with a diameter between 50mm and 320mm and over 500mm in length. This efficient log peeler machine has high working efficiency and wide applications for peeling wood with lots of fiber, such as needle wood, pine trees, etc.

Principle: The working principle of the vertical wood peeling machine is that the front and rear feeding and discharging devices bite the wood, and the wood is pushed forward under the action of the conveyor belt. During the advancing process, the roller with blades located in the middle of the machine continuously acts on the surface of the wood, causing the bark to fall off to the bark below. During the whole process, the wood advances at a constant speed, and the peeling effect is excellent, which can meet the demand for high-quality wood.

Horizontal peeling machine
This debarker can feed wood in large quantities at a time, and can be equipped with a conveyor belt to meet the needs of feeding, discharging, and bark. This trough wood debarker machine is the efficient wood peeling equipment, which can peel all kinds of logs and branches with the diameter between 50mm and 320mm and over 500mm in length. This efficient log peeler machine has high working efficiency and wide applications for peeling wood with lots of fiber, such as needle wood, pine trees, etc. Different from the drum type log debarker, this groove wood peeling machine is more efficient for peeling wood branches or logs in bulks of the large wood processing plants. After peeling, these log peels will be discharged from the bottom of this peeler machine. And the peeled logs can be further processed into high-quality wood chips with the wood chipper machine.

Principle: The trough-type wood peeling machine uses the unique force generated by the rotor with peeling teeth to make the wood section cyclically move around the silo trough plate, and it also rotates around the wood section’s own axis, as well as irregular beating. At this point, the wood segment and the teeth, the wood segment and the wood segment, and the wood segment and the bin groove are constantly rubbing, impacting, squeezing, and the bark is quickly separated to achieve the peeling effect.

Applications of wood peeling machine
This series of wood peeling machines are widely used in paper mills, wood-based panel mills, wood chip mills, forest farms and other industries. It has a wide range of applications, not only for large pieces of wood, logs, branches, and irregularly curved wood but also for peeling some frozen wood and dry wood. The peeled wood will have better quality and they are more suitable for producing superior products.

The charcoal briquette machine is important forming equipment in the production process of charcoal making. It can make various kinds of coal powder into the coal briquette of different shapes. The charcoal briquette can make full use of pulverized coal resources, reduce fuel costs, and increase the calorific value of coal, which has high economic benefits. The finished charcoal briquettes have high density, good strength, and are smokeless and tasteless during processing. They have been widely used in large-scale barbecues, boiler heating, hookah, energy, transportation, agriculture, industry, and other applications.

The principle of the charcoal briquette extruder
The charcoal briquette machine adopts a new screw extrusion principle to squeeze the prepared pulverized coal into a certain strength and predetermined shape of coal sticks. Our charcoal briquette machine adopts the hard-tooth surface reducer, which is small in size and high in load capacity. The impeller inside the charcoal briquette extruder is designed with thickened blades, and the impeller and the inner liner of the cylinder are made of wear-resistant precision casting materials. After the materials enter from the feeding port, they will be squeezed forward through the inner cone mold to make the compression between the materials is extremely tight. There is strong friction between the material and the cylinder, which causes the temperature of the coal powder to rise while generating heat, the moisture and the binder are more uniform, the plasticity of the coal is also greatly increased, and finally it is extruded in the flat part of the mold.

The structure of the charcoal briquette extruder
The main structure of the coal stick machine is composed of a motor, a reducer, a screw propeller shaft, a mold, and the final cutter.
We provide customers with a large number of different molds to choose from, and we can also customize them according to customer needs.

Three different cutting methods
1.Pneumatic cutting device
This kind of pneumatic cutting machine is generally equipped at the exit of the charcoal briquette machine and equipped with an induction device. When the coal rod reaches a certain length, it will automatically cut.
2. Cubic charcoal cutting machine
Cubic-charcoal-cutting-machine
This cubic cutting device is used to cut cubic coal. The cut coal rods pass through this machine to become coal blocks of uniform shape and size.
3. CNC cutting device
CNC cutting device
This is our latest coal cutting machine. It adopts an intelligent control system, the cutting length of coal rods can be adjusted freely and can be used to cut coal rods of various shapes.

Molding poor solution
Add adhesiveWhen solving the problem of the molding machine, adding a binder is a common solution. Its function is to increase the viscosity between coal powder. However, there are many types of adhesives and should be handled with care. In addition, the binder is made according to the characteristics of a certain material, so it is best to do experiments first, so as to ensure the molding effect after adding.
Change the physical state of pulverized coalThe change of the physical state is to change the distance between the pulverized coal molecules, which is more conducive to the adhesion between the pulverized coal. Time has proved that the smaller the particle size of coal powder, the greater the attraction between molecules. Therefore, before entering the rod coal machine, a large piece of pulverized coal must be crushed, and the coal gangue inside must be screened out to solve the problem of forming from the physical state.
Control water contentThe forming problem of pulverized coal is not only related to the particle size, particle size, and hardness of the pulverized coal but also related to the moisture content. The molding effect is different under different moisture content. Therefore, before the large particles or large particles of coal powder are fed into the coal stick extruder, it is not only pulverized but also a certain amount of water needs to be added. But when the moisture content is too high, it is not conducive to molding. At this time, it is necessary to squeeze it out after drying with drying equipment.

Tips for using charcoal briquette machine
Before using the machine, it must be operated empty, check whether all nuts are loose and tightened, check whether there are foreign objects or abnormal noises, and check whether the energy position is accurate.
To use the coal stick machine, you must first test the machine to check whether the machine is running normally. Before testing the machine, you must add an appropriate amount of lubricating oil in a stable position with a moderate amount of oil.
Before starting each shift, check whether the position of the machine is sensitive and there is no abnormal sound, and the machine can be used for consumption after 2 to 3 seconds of dry operation.
In order to prevent the coal rod generator from overloading, the user must install a DC voltmeter and adjust the material and moisture according to the DC ammeter.
The raw materials must be processed before production. The maximum particle size is less than 2 mm. After adding water, add the binder and curing agent, and use it after 24 hours of stirring. If the discharge port of the coal rod machine is blocked, single wood or bamboo rods must be used for excavation, and non-metal rods must not be used.
The bearings of the rotating position of coal stick machine tools must be injected with smooth oil regularly, and the measurement of the bearing position should not exceed 60 degrees.
The machine must be shut down before unloading. After the cylinder of the coal sliver machine is emptied by objects, shut it down, assemble the head, clean it and reinstall it, and prepare for work.

The hookah charcoal tablet press is a kind of carbon powder molding equipment, which uses high pressure to press the carbon powder into carbon blocks of different shapes. The hookah charcoal tablet press is widely used in carbon powder and coal powder forming and is essential equipment in the process of carbon powder processing. After being pressed by the briquetting machine, the charcoal block has the advantages of being hard and non-divergent, high density, easy to ignite, long burning time, uniform heating, etc. Our hookah charcoal tablet machine can meet the current market requirements for high-quality hookah charcoal. The market prospects are very good.

Types of Shisha Charcoal Briquetting Machine
After decades of experience in hookah charcoal production and customer service, our hookah charcoal tablet press has been continuously optimized, and finally left three hookah charcoal tablet presses that can meet the needs of most customers. They are mechanical hookah charcoal tableting machines. Machine, Hydraulic hookah charcoal tablet machine, rotary hookah charcoal machine. All types of hookah charcoal tablet presses can customize different shapes of molds according to customer needs. In addition to the common circles and squares on the market, letters, logos, contact information and other information can also be added to the molds according to customer requirements.
1.Mechanical hookah charcoal briquetting machine
This hookah charcoal tablet press is mainly composed of a motor, a transmission device, a mold, and a discharge conveyor belt. The motor drives the transmission device to press the carbon powder into carbon blocks of different shapes. This hookah charcoal tablet press is the best-selling machine, with a simple structure, large output, high production efficiency, and large-scale production.
2.Hydraulic hookah charcoal briquetting machine
Hydraulic hookah charcoal is a new type of hookah charcoal briquetting machine. The main structure is composed of frame, hydraulic system, PLC control system, and discharge conveyor belt. The principle of this machine is also to use high pressure to compress the carbon powder, but the hydraulic briquetting machine can provide more pressure, and the pressed hookah charcoal has better molding effect, higher density and longer burning time. Intelligent control system It is convenient for the user to adjust the pressure, pressing speed and other parameters, and the size of the pressed hookah charcoal can also be fine-tuned to a certain extent. A mixing device is equipped in the feed port to prevent the material from sticking and is beneficial to the unloading. The use of stainless steel material can effectively prevent wear and corrosion, and the processing efficiency is very fast.
Previous
3.Rotary hookah charcoal briquetting machine
The pressing mode of the rotary hookah charcoal briquetting machine is no longer up and down pressing, but rotary pressing. This machine can achieve continuous feeding and continuous output of hookah charcoal. The processing efficiency is the highest among the three machines.


Raw materials and applications of hookah charcoal
Shisha, or hookah in English, is a tobacco product that is smoked after filtering water or other liquids. It is popular in Eastern Mediterranean countries such as Turkey, Syria, Lebanon, Egypt, and is also common in Jordan and the Gulf region. When smoking hookah, hookah charcoal is used to heat tobacco to produce smoke, so this puts high demands on hookah charcoal. Hookah charcoal is required to be hard and non-divergent, high in density, easy to ignite, long burning time, and evenly heated. Hookah charcoal also has strict requirements on raw materials. In order to ensure the quality of hookah charcoal, the commonly used raw materials generally include bamboo charcoal powder, fruit charcoal powder, coconut shell charcoal powder, etc.

This potato washing line is mainly a washing and processing production line specially designed for vegetable distributors and vegetable growers. The potato washing line mainly includes the functions of washing, peeling, slicing, air drying, and packaging. The industrial potato washing plant has the characteristics of water-saving, time-saving and labor-saving, and high cleaning efficiency.

Why wash vegetables by the potato washing line?
Nowadays, when we walk into the vegetable market or supermarket, we often find that many vegetables are no longer full of mud, but clean, and can even be used directly for cooking. Why?
This is because of more and more vegetable distributors and vegetable growers clean and deep-process the vegetables before they sell them. This can make the vegetables look fresher and hygienic, increase the price of the vegetables, and increase their income.
Many commercial-thinking potato growers no longer simply sell potatoes to the market, but after deep processing of potatoes, they provide corresponding potato processed products to different fields, such as providing clean potatoes to the vegetable market, to the canteen and The fast-food restaurant offers fresh potato chips and potato chips.

Components of the industrial potato washing plant
1. Potato washing and peeling machine
The potato cleaning and peeling machine integrates automatic cleaning and peeling functions and is mainly used for the rapid cleaning of various root vegetables, such as sweet potatoes, ginger, taro, carrots, etc. The brush in the washing tank of the machine can be replaced with various hardnesses for washing different kinds of vegetables.
2. Potato slicing machine
The commercial potato slicer machine can quickly cut the washed potatoes into chips and strips, and the thickness and size of the slices can be adjusted.
3. Bubble washing machine
The bubble cleaning machine uses the principle of bubbles tumbling in the water to deeply clean vegetables. The main purpose of using this machine to clean potato slices is to remove the starch on the surface of the potato slices and prevent their oxidative discoloration.
4. Air-drying machine
The air dryer machine is mainly composed of multiple sets of fans and a conveyor mesh belt, which can air dry all kinds of vegetables after washing and can also quickly cool food that undergoes high-temperature sterilization. After the cleaned potato chips are dried by the air dryer, the water droplets on the surface will be blown off.
5. Vacuum packaging machine
The air-dried potato chips can be sold directly, or they can be packaged using vacuum packaging machines or other types of packaging, and then sold to high-end restaurants and supermarkets. After the potato chips are vacuum-packed, their shelf life and freshness can be extended.

Main features of the complete potato washing line plant
1. The output of the potato washing line can be customized. The common processing capacity is 100kg/h, 150kg/h, 200kg/h, 300kg/h. We can also match customers with suitable machine models and provide a complete vegetable cleaning program according to their raw materials and production needs.
2. Every machine on the potato processing line is made of high-quality 304 stainless steel, which is very resistant to wear and corrosion has a low failure rate and long service life.
In addition, the potato cleaning line has a wide range of applications, not only processing potatoes but also other root vegetables and fruits, such as sweet potatoes.

The mung bean cake machine also named the green bean cake maker is the special flour food processing equipment for making all kinds of traditional Chinese cakes, such as red bean cake, rice cake, mung bean cake, cakes with sandwiches and so on. The commercial mung bean cake making machine mainly can be the semi-automatic type and the full-automatic type for making green cakes with different specifications in large scale.

What is the mung bean cake maker?
Mung bean cake also named mung bean paste and green bean cake, which can be made from the all kinds of cooked grain powder, like rice powder, sweet potato powder, mung bean powder, and red bean powder and so on.
Then we add all kinds of flavoring materials like butter, oil, fine sugar and so on into the cooked mung bean powder according to personal tastes. Finally, we use the mung bean cake press machine to press the powdery materials into different shapes. Due to different regions and countries, the mung bean cakes recipes are also different.

How to make green bean cakes automatically?
To make the green bean cakes, we can follow the traditional way to do the green bean cake production manually. However, this method of manual processing is very inefficient for making rice cakes in large yields. Therefore, the mung bean cake making machine will be a good helper for the mass production of the mung bean cakes.
The mung bean cake making machine mainly can press the powdery materials into a solid shape through a big hydraulic pressure. By changing with different pressing molds, the red bean cakes can be various shapes, such as star, flower, round, cubic, lettering, etc. Besides, the final green bean cake usually has a good shape and a certain density so that it will bot be broken easily.

Main classifications of the mung bean cake making machine
The mung bean cake machine mainly can be divided into the semi-automatic type and full-automatic type. And both of these two types of green bean paste making machine can make the pure mung bean cakes and the mung bean cakes with the stuffing sandwich layer.

Semi-automatic green bean making machine for sale
This semi-automatic type of green bean cakes maker machine is composed of four parts: the hydraulic system, pressing system, control system, and frame structure. The control system mainly is made up of the switch buttons, pressure display, and the emergency button. The pressing system is mainly composed of the mold, press plate, and the feeding board.

Working notes of the semi-automatic mung bean cake maker
When it works, we should push the press button for each press of the cakes forming. And we should use a plate to put the powdery materials into the press molds for the mung bean cakes making and push out the formed mung bean cakes manually.

Full-automatic mung bean cake making machine for sale
This full-automatic green bean paste maker is similar to the semi-automatic type in the machine structure. But the control system of this machine is the PLC controller which can control each of the press independently. And the forming system of this machine is also different, which can feed the materials into the mold and discharge the final rice cakes automatically.

Working tips of the green bean cake maker
We can add the powdery raw materials into the machine inlet for pressing as well as use a hoist conveyor for feeding. The number of mung bean cakes for each pressing is up to the forming molds so that the molds can be customized to meet the customer requirements.
Outstanding features of the mung bean paste maker machine
The hydraulic pressure of the red bean cake machine is adjustable for making a variety of cakes with different density and flavors.
The mung bean cake maker machine can make both the pure mung bean cakes and the cakes with sandwich layers. And nearly all the powdery materials can be pressed by this machine for processing food products.
We can make different kinds of green bean cakes with various shapes and flavors by changing with different molds, and the cake size, thickness, and shape can be adjusted. Besides, we can also customize the press molds with your company name, brand or your designed logo, special letters, and patterns, etc.

How to make mung bean cakes?
Mung bean cakes can be made manually or by the special cakes press machine. And the mung bean cakes can be different flavors and shapes. The mung bean making machine can also make the cakes with the stuffing layers.
How to make green bean cakes with different shapes?
By using the green bean cake machine to press the cakes, you can change with different press molds for making the green bean cakes with flower shape, round shape, cubic shape and you can even produce the cakes with letters, company name, patterns, and logos.
What is the mung bean cake recipe?
To make mung bean cakes with different flavors, you should follow some special recipe guidances. We can not only provide you the mung bean cakes maker but also can provide you many mung bean cake recipes for free. Welcome to contact us for the details.

The industrial sponge cake production line is specially manufactured for making all kinds of sponge cakes, cupcakes, muffin cakes, and other cakes on a large scale. The complete cake production line mainly includes the egg beater machine, cake batter mixer machine, cake depositor(cake batter filling machine), cake baking oven, and cupcake packaging machine. This commercial cake making machine is very suitable for small and medium-sized food processing plants to process and sell a variety of delicious sponge cakes. The output of this small-scale cake production line is between 100kg/h and 350kg/h, and its output can also be customized according to customer needs.

Why invest in the sponge cake production business?
With the development of dietary diversification, people increasingly pursue healthy and delicious foods. As a new casual snack and pastry, sponge cake is gradually being welcomed by more and more people. Sponge cakes and muffin cakes usually have a variety of shapes, sweet and soft, easy to digest, suitable for people of all ages. Therefore, the market demand for such attractive cupcakes is huge.

In addition, the investment cost of producing this cake is relatively low. The initial investment cost of the cake making machines is only the cost of buying a cake maker and hiring workers. The raw materials for processing sponge cakes are usually flour, water, eggs, sugar, and cooking oil. These raw materials are usually very cheap, so the production cost is very low. The production process of sponge cake is simple and the workers are easy to operate, so the production efficiency is high, the profit is large, and the profit is fast.

Sponge cakes production flow chart
The process of using the cake production line to process sponge cake is very simple, mainly including five steps: egg beating, cake batter mixing, cake batter filling, cake baking, and sponge cake packaging.
♥ Step 1: egg beating
When making a cake, we usually use a lot of eggs. This is because after adding eggs to the cake batter, the color of the sponge cake made is brighter, the taste is sweeter, and the texture is softer. This kind of cake will also be more nutritious. However, the manual method of beating eggs is time-consuming and laborious, and the processing efficiency is very low.

Therefore, we can use the automatic egg breaker to quickly separate the eggshell and the egg liquid. Small egg beater machines are often used in cake production lines. It can automatically break the eggs, separate the egg liquid by centrifugal rotation, and discharge the eggshell out of the machine.
♥ Step 2: cake batter mixing
To make cake batter is an important part of processing sponge cake. We can use this electric batter mixer to fully mix various raw materials. We can add flour, water, egg liquid, sugar, and an appropriate amount of edible oil to the cake better mixer according to a certain ratio. Then start the machine for rapid mixing.

The mixing speed of this cake batter mixer is high, medium, and low, and customers can adjust it according to production needs. Moreover, we can also set the mixing time of the batter. The volume of the cake batter mixing barrel varies according to different models. Usually, there are 25L, 40L, 50L, 60L, 100L, 120L, and other specifications to choose from.
♥ Step 3: cake batter filling
After the pulping is completed, we need to use an automatic cake depositor machine to evenly inject the cake batter into each baking tray. This cake batter filling machine has various specifications, with the functions of automatic paper cup placement, automatic grouting, and automatic tray conveying.

The machine’s quantitative grouting system can accurately inject the same amount of cake batter into each mold hole in the baking tray, and the error will not exceed 2 grams. In addition, we can make sponge cakes of different sizes and shapes by changing molds and grouting nozzles of different shapes.
♥ Step 4: sponge cake baking
When baking sponge cakes, we can use the following two sponge cake baking ovens: a small drawer oven and a large box oven. The use of the former oven is more common, often used in bakeries, restaurants, fast food restaurants, etc. This kind of oven has different baking volumes according to different processing volumes, and each layer has independent baking space.
The output of another industrial type oven is usually relatively large, which is suitable for various food processing plants. The baking space is relatively large, and the baking volume of each batch of cakes is also relatively large. The baking time and baking temperature(0℃-250℃) of these two cake ovens can be set and adjusted. Customers can choose their own oven according to their actual production requirements.
♥ Step 5: sponge cake packaging
After the cake is baked, we can take it out for natural cooling, and then use the automatic packaging machine to pack it into a separate package. This pillow-type food packaging machine can pack various snacks. We can choose different cupcake packaging styles, packaging sizes, and packaging weights.
The packaged cupcakes can be sold in boxes after sterilization. In order to sterilize quickly, we can choose to use an ultraviolet sterilizer to sterilize it.

Cupcake baking temperature adjustment of the cake production line
When using the oven to bake sponge cakes, you must pay attention to the cake baking time and baking temperature adjustment methods. Usually, after pouring the cake batter into the baking mold and sending it into the oven, the original flowable viscous emulsion is transformed into a solid gel with a fixed tissue structure.
The internal tissue of the cake forms a porous crumb-like structure, which makes the cake soft. And there is a certain degree of flexibility. The outer skin layer of the batter will undergo brown-yellow and caramelization reactions at high temperatures for baking, and the color will gradually deepen to form a pleasing yellow-brown color, emitting the unique aroma of the cake.
In the sponge cake production line, the baking cakes should be based on the size and type of cake to determine the temperature and time. Small cakes should use a high temperature and short baking time; thick cakes should use a low temperature and longer baking time.
1. If the cake weight is below 100g, it needs to be baked at 200℃ for about 12-18 minutes.
2. The cake weight is between 100g～450g, and it needs to be baked at 180℃ for about 18-40 minutes.
3. The cake weight is 450g～1kg, and it needs to be used at 170℃ for 40 minutes to 1 hour.

Features of the commercial cake making machines
The production process of the sponge cake production line is easy to operate. The entire production line needs about 3-5 workers. High degree of automation, safe, and reliable production process.
The commercial cupcake making machines are all made of high-quality 304 stainless steel, which is corrosion-resistant, wear-resistant, and has a long service life. It can also ensure food safety and hygiene.
The output of this cake production line is generally between 100kg/h and 500kg/h. We can customize a suitable cake processing line and provide the best cupcakes production plan for customers according to their production needs.

This potato washing line is mainly a washing and processing production line specially designed for vegetable distributors and vegetable growers. The potato washing line mainly includes the functions of washing, peeling, slicing, air drying, and packaging. The industrial potato washing plant has the characteristics of water-saving, time-saving and labor-saving, and high cleaning efficiency.

Why wash vegetables by the potato washing line?
Nowadays, when we walk into the vegetable market or supermarket, we often find that many vegetables are no longer full of mud, but clean, and can even be used directly for cooking. Why?
This is because of more and more vegetable distributors and vegetable growers clean and deep-process the vegetables before they sell them. This can make the vegetables look fresher and hygienic, increase the price of the vegetables, and increase their income.
Many commercial-thinking potato growers no longer simply sell potatoes to the market, but after deep processing of potatoes, they provide corresponding potato processed products to different fields, such as providing clean potatoes to the vegetable market, to the canteen and The fast-food restaurant offers fresh potato chips and potato chips.

Working video of the potato washing line

https://www.youtube.com/watch?v=lh2Q4dF1l9M

Components of the industrial potato washing plant
1. Potato washing and peeling machine
The potato cleaning and peeling machine integrates automatic cleaning and peeling functions and is mainly used for the rapid cleaning of various root vegetables, such as sweet potatoes, ginger, taro, carrots, etc. The brush in the washing tank of the machine can be replaced with various hardnesses for washing different kinds of vegetables.
2. Potato slicing machine
The commercial potato slicer machine can quickly cut the washed potatoes into chips and strips, and the thickness and size of the slices can be adjusted.
3. Bubble washing machine
The bubble cleaning machine uses the principle of bubbles tumbling in the water to deeply clean vegetables. The main purpose of using this machine to clean potato slices is to remove the starch on the surface of the potato slices and prevent their oxidative discoloration.
4. Air-drying machine
The air dryer machine is mainly composed of multiple sets of fans and a conveyor mesh belt, which can air dry all kinds of vegetables after washing and can also quickly cool food that undergoes high-temperature sterilization. After the cleaned potato chips are dried by the air dryer, the water droplets on the surface will be blown off.
5. Vacuum packaging machine
The air-dried potato chips can be sold directly, or they can be packaged using vacuum packaging machines or other types of packaging, and then sold to high-end restaurants and supermarkets. After the potato chips are vacuum-packed, their shelf life and freshness can be extended.

Main features of the complete potato washing line plant
1. The output of the potato washing line can be customized. The common processing capacity is 100kg/h, 150kg/h, 200kg/h, 300kg/h. We can also match customers with suitable machine models and provide a complete vegetable cleaning program according to their raw materials and production needs.
2. Every machine on the potato processing line is made of high-quality 304 stainless steel, which is very resistant to wear and corrosion has a low failure rate and long service life.
In addition, the potato cleaning line has a wide range of applications, not only processing potatoes but also other root vegetables and fruits, such as sweet potatoes.

This small-scale bell pepper washing line is manufactured for washing all kinds of green peppers or red chili. The whole bell pepper plant includes the automatic hoist conveyor, bubble-type bell pepper washing machine, impurity removal machine, and air-drying machine. The capacity of this green bell pepper washing plant is between 100kg/h and 500kg/h. We can also customize the bell pepper washing machine’s capacities based on the customers’ processing requirements.

Why choose bell pepper washing machines?
Cleaning green peppers was originally a very easy task because green peppers are easy to clean. But washing green peppers in large quantities in food processing plants or vegetable distribution locations will be laborious work. Therefore, using commercial bell pepper washing machines to automatically clean green peppers, remove impurities, and air-dry will save time and manpower. And the cleaning effect of bell pepper is very good.
Vegetable wholesalers and food processing plants usually purchase a full set of bell pepper washing lines to handle large quantities of green peppers and chilies. The cleaned green peppers and chili peppers can be cut into small pieces with a bell pepper cutting machine or directly packaged and sold.

Main components of the bell pepper washing machines plant
Flowchart of bell pepper and red chili washing
Green pepper or chili delivering—continuous bubble washing—hair or impurities removing—air drying—packaging or cutting
Hoist conveyor
In order to continuously add raw materials to the bell pepper washing machine for washing, we need to use this automatic hoist conveyor. The height and inclination of the hoist can be adjusted, and its conveying speed can also be adjusted. This kind of elevator can add a large amount of green pepper to the washing machine at a uniform speed, which can reduce manual labor.
Bubble type bell pepper washing machine
The electric bell pepper washing machine is the best equipment for washing various vegetables and fruits. The bubble-type vegetable washing machine is mainly composed of a tank and multiple sets of high-pressure spray heads. When cleaning green peppers, the tumbling air bubbles can quickly wash away the dirt and bugs on the surface of the green peppers.
The cleaning time of the green pepper washing machine can be set and adjusted. The operation of the machine is very simple, the water for washing vegetables can be automatically filtered and recycled.
Impurities removing machine
This commercial impurity removing machine is mainly used for secondary cleaning of green peppers, and can thoroughly clean the hair attached to the surface of green peppers. The main structure of the machine includes a replaceable hair roller and spray device. The material of the hair roller is mainly food-grade PE plastic, and the hair roller can be customized as a hard or soft brush to clean different materials.
Air dryer machine for clean green peppers
This type of air dryer is composed of multiple sets of fans and conveyor belts, mainly for rapid air drying of cleaned bell peppers or chilies. The air blown by the air dryer is the natural wind at room temperature, which can blow off the water droplets on the surface of the green pepper, which is convenient for the subsequent steps to pack or slice the green pepper.
Bell pepper cutting machine
Usually, restaurants or food processing plants will further process the cleaned green peppers, such as slicing the green peppers. Our factory can provide you with a multi-functional vegetable cutter. This commercial bell pepper cutting machine can quickly cut green peppers into slices, strips or cubes. And the cutting size can be adjusted according to the needs of users.
FAQ of the bell pepper washing and drying plant
Q: What is the hourly capacity of your green pepper cleaning machine?
A: The main functions of our complete bell pepper washing plant include washing, impurity removing, and air drying. The output ranges from 100kg/h to 500kg/h. We can provide you with a suitable bell pepper washing machine according to your needs.
Q: Our voltage here is not 220V, can your machine change the voltage?
A: Of course. Our equipment is for consumers all over the world, so we can customize the machine according to customer needs.
Q：How many workers do this bell pepper washing line need? Can other vegetables be washed?
A: About 3 workers are required. This washing plant can also be used for washing potatoes, tomatoes, dates, apples, etc.

Working video of green pepepr washing plant

https://www.youtube.com/watch?v=6EmPYkvzIPg

The peanut candy production line is an industrial processing line for making all kinds of peanut candy brittles, sesame brittle bars, nuts brittles, peanut chikki, cereal bars, and other casual snacks. The full set of peanut brittle making machines mainly include the peanut roasting machine, peanut peeling machine, caramel(sugar) boiling pot, automatic mixer machine, peanut candy forming and cutting machine, and peanut candy packaging machine. The commercial peanut brittle processing plant can replace manual labor to produce various crispy nut brittle snacks. At present, the peanut brittle processing line is very popular with customers in the United States, the Philippines, Saudi Arabia, Canada, Egypt, and other countries, and its output is in It can be customized between 100kg/h and 1000kg/h.

Raw materials for making peanut candy brittle
The main raw materials for making peanut candy are all kinds of nuts, spices, sugar (caramel, brown sugar), etc. Among them, nuts need to be roasted in a roaster before they are used to process peanut sugar, and raw nuts cannot be processed directly into peanut sugar. Nuts commonly used to make peanut candy are sesame, peanuts, almonds, walnuts, hazelnuts, sunflower seeds, etc. What we need to pay attention to is that different nuts have different temperatures during baking.

Peanut candy production line’s production process
In fact, the methods of industrialized processing of peanut candy and hand-made peanut candy are basically the same, but we use peanut brittle making machines instead of manual labor, which can improve production efficiency. The production process of the peanut candy production line includes raw materials roasting, roasted peanut peeling, sugar boiling, roasted peanuts and boiled sugar mixing, peanut candy forming and cutting, peanut candy bars packaging.
◊ Peanut roaster machine
The processing of peanut candy first needs to bake the raw materials to ensure that the raw materials are cooked. We can use this rotary drum type peanut roaster to roast peanuts, sesame seeds, almonds, etc. The heat source of the machine can be electric heating and gas heating. The rotary peanut roasting machine has higher roasting efficiency than other types of roasting machines because when the machine is working, its inner drum will continuously rotate to ensure that the raw materials are evenly heated.
◊ Roasted peanut peeling machine
Peanuts need to be peeled using an automatic peeling machine after roasting. This electric peanut peeling machine is mainly used to remove the red skin of the roasted peanut kernels. Peanuts need to be peeled to ensure the sweet taste of peanut candy. Peanut candy made from unpeeled peanuts is not only dull in color but also has a bitter taste. This small peanut peeling machine has high processing efficiency and will not cause peanuts to break.
◊ Sugar boiling machine
We usually use this jacketed cooking kettle to heat and melt solid granular caramel or white sugar to form sugar water. When making sugar water, we can also add an appropriate amount of honey and spices to mix. If the customer’s budget is not high, they can also purchase this sugar cooking equipment differently. It is also possible to use a big wok to boil the sugar water. However, the jacketed cooking pot has more processing capacity and higher safety.
◊ Sugar and peanuts mixer machine
After the sugar water is cooked, we need to mix and stir peanuts or other roasted nuts in a certain proportion. There is a layer of food-grade PE material in the mixing barrel of the automatic mixer, which can prevent the material from sticking to the wall of the mixing barrel. In addition, there is a mixing scraper inside the mixing barrel, which can continuously mix the materials to avoid condensation and make the mixing of the materials more uniform.
◊ Peanut brittle forming and cutting machine
We can use the peanut candy cutter to compact, cool, and cut the evenly mixed peanut candy. Usually, the peanut candy mass just after mixing is very big and the temperature is very high. We can connect the discharge port of the mixer to the feed port of the peanut candy cutting machine. In this way, the stirred peanut candy can be directly dropped into the peanut candy forming machine for processing, without the need for workers to transfer.
The peanut brittle is automatically pressed into a flat sheet during forwarding transportation on the automatic forming machine. In addition, the fan on the peanut brittle cutting machine will continue to blow air to gradually cool the peanut brittle. When the peanut candy enters the cutting system of the forming machine, it will be quickly cut into strips and blocks of uniform size.
◊ Peanut candy packaging machine
After the peanut candy is processed, we can use an automatic packaging machine to pack it into various specifications. This kind of peanut candy packaging machine is often used for packaging various foods. It can pack peanut candy according to different weights, sizes, and styles. Of course, packaging requirements can be customized according to user needs.

The industrial pita bread production line is manufactured for the mass production of soft Arabic pita bread and flat bread. This automatic Arabic bread processing line mainly includes a dough kneading machine, a dough sheet press machine, a pita bread forming machine, and a continuous pita bread oven. The flat bread processing plant can produce round (30-40cm in diameter) and square (30*25cm) pita bread, and its output is between 100kg/h and 500kg/h. The size and output of Pita bread can also be customized according to customer needs. The pita bread production line can replace a lot of labor and realize the mechanized production of Arabian bread. It has the characteristics of large output, good quality of finished products, energy-saving, and labor-saving.

Classifications of the pita bread
Pita bread is a very common pasta in the Arab region and is often used to accompany other dishes. Usually, pita bread can be divided into two halves when eating, forming two pocket-shaped bread. We can fill the pocket bread with various sauces, fillings, vegetables, etc. to eat.
Today, this kind of soft pita bread is available in many countries. At present, the common pita bread on the market is mainly crisp pita bread and soft pita bread. The soft pita bread is the most popular in the Middle East. Among them, the soft Arabic bread mainly has two types, square and round, with various sizes.

Processing craft of the Arabic pita bread production line
The workflow of the commercial pita bread production line is basically similar to that of hand-made pita bread, but the processing volume is relatively large and the production efficiency is higher. The production process of The Arabic bread processing plant mainly includes dough mixing, dough sheet pressing, pita bread dough forming, and pita bread baking.
Dough mixing
We use this electric kneading machine to mix and stir flour and water in a certain proportion to form a soft dough. This kneading machine can imitate manual kneading, improve kneading efficiency, and save manpower.
There is a mixing shaft in the mixing barrel of the automatic kneading machine, which can continuously mix the raw materials and prevent the dough from sticking to the barrel wall. The dough mixer has different models, and the volume of the mixing tank of different models is different, usually 20kg, 25kg, 30kg, 50kg, 100kg, etc. per batch.
Dough sheet pressing
After the dough is made, we need to use an electric dough sheet press machine to press the large pieces of dough into dough sheets with uniform thickness. The machine can not only press the dough into dough sheets but also repeatedly roll the dough sheets to improve the toughness of the dough sheets and make the processed pita bread chewier and taste better. The pressure roller gap of the dough sheet can be adjusted, so the thickness of the dough sheets can be changed.
Pita bread dough forming
The pita bread forming machine mainly cuts the dough sheet into the round or square pita bread dough sheets. The machine can not only cut the dough sheet into shapes but also recycle the cut scraps without causing waste.
In addition, the pressure roller gap of the forming machine can also be adjusted between 1mm and 6mm, and the thickness of the pita bread dough sheet is about 1-2mm. The cutting dies of the pita bread forming machine can be customized and replaced to process pita bread of different shapes and sizes.
Pita bread baking
Finally, we need to bake the Arabic bread using the pita bread oven. The continuous pita bread oven can adopt electric heating and gas heating and is mainly composed of a heating system and a conveyor belt. All the machine parts are made of stainless steel.
The bread thickness is about 2mm, and the largest pita bread production can reach 1500 sheets/hour, and the thicker the bread thickness, the lower the output. The smaller diameter bread can be made into a double-row mold so that the pita bread output is double.

Main features of the commercial Arabic pita bread production line
1. To realize the commercial production of pita bread, a full set of pita bread processing line is the best choice, which can not only save labor but also improve production efficiency and increase revenue.
2. In order to meet the needs of different customers, our pita bread oven is designed with two heating methods, namely electric heating, and gas heating. For customers with larger production volumes, it will be more economical to choose a gas-heated oven, because the unit price of gas is usually cheaper than that of electricity, which can reduce production costs.
3. To ensure food hygiene and safety, our full set of Arabic cake processing plants are made of high-quality 304 stainless steel. Equipment made of this material will also be more resistant to corrosion and have a longer service life.
4. We can process different sizes and shapes of Arabic bread by changing the forming molds of the pita bread forming machine. Of course, we can also customize the forming abrasives according to the size required by the customer.
5. The output of the pita bread processing line is usually between 500pcs/h and 2000pcs/h. We can recommend suitable pita bread maker for customers and provide suitable pita bread production plans to customers according to their needs.

Customer cases for pita bread processing lines
The following two pictures are photos of our customers in our factory. They are from Turkey and the UAE. They are all processors engaged in the production of Arabic bread, and they have ordered a full set of pita bread processing equipment from our factory.

Industrial mango juice production line is an important project for large-scale processing of mango juice. Various kinds of mangoes can be used as raw materials for the mango juice processing plant. The complete mango pulp production line mainly includes mango washing, sorting, beating, pitting, preheating, refining, sterilizing, and mango juice filling. The mango pulp produced by the mango juice processing equipment can be sold directly to supermarkets, restaurants, fast food restaurants, retail stores, etc. The production capacity of mango juice production line is generally between 1 ton/day and 2500 tons/day. Our factory can customize the most cost-effective mango pulp processing line according to the actual needs of customers.

Why choose mango juice production business?
Most of the customers who choose the mango juice processing business said that the market sales of mango juice are very good. People generally like the sweet taste of mango juice. In fact, the main reason for the popularity of the mango juice processing business is the high nutritional value of mango juice and the high profitability of selling mango juice.
The nutritional value of mango juice
Mango juice is made by squeezing or mixing the juice from mango pulp. Each cup of mango juice contains a lot of vitamin C, vitamin A, potassium, iron, various carotenoids, and powerful organic acids. Mango has unique nutrients and limited nutrients. A serving of mango juice can provide you with more than 60% of ascorbic acid and more than 40% of vitamin A. Mango juice is also rich in calcium and iron, potassium, magnesium, various vitamin B, manganese, selenium, and copper.
Market sales of mango juice pulp
Mango juice is a high-concentration juice. Because of its mellow taste, its market acceptance is very high. This kind of fruit and vegetable juice beverage with high juice content is rich in mineral elements and other natural nutrients and contains no or less synthetic food additives.
Judging from the development trajectory of international fruit juice beverages, with the improvement of consumers’ living standards and changes in consumption concepts, pure natural fruit juice beverages will become an inevitable development direction. In addition, the production of high-concentration juices such as mango juice has the characteristics of high gross profit and large profit margins.
Processing details of the mango pulp processing line
Processing material: fresh mango
Mango juice yield: about 75% (25% in mango peel and core)
Specifications of finished mango juice: concentrated mango juice, concentrated mango jam, mango juice beverage, etc.
Common mango juice packaging forms: aseptic bag packaging/glass bottle packaging/PET bottle packaging
Workflow of mango juice pulp production line
The complete processing flow of the industrial mango juice production line mainly includes cleaning, sorting, secondary cleaning, de-core beating, preheating, refining, sterilization, and filling. In the fully automatic mango pulp processing line, we usually need to use elevators instead of manual labor. The concentration of mango juice produced by this mango juice processing plant is about 65-72 Brix.
The mango juice production line avoids the traditional shortcomings of low juice processing output and immature technology in the past. The processing method designed by our factory to produce high-quality mango juice concentrate is to select mango varieties and improve the processing technology to increase the mango juice yield and product concentration to obtain high-quality mango juice concentrate.
Step 1 Fresh mango lifting
To make high-quality mango juice, we can choose more suitable mango varieties to ensure higher mango juice yield and mango juice concentration. Put the mangoes in the funnel of the automatic elevator, and the mangoes will be gradually raised to the cleaning equipment, which can save a lot of labor.
Step 2 Mango washing
The mango cleaning machine in the mango juice processing line is a bubble washing machine. This high-efficiency air-wave cleaning machine can quickly remove sand, soil, hair, and other spoilage impurities on the surface of mangoes. The large number of bubbles produced by the washing machine can make the mango tumbling continuously during the washing process so that it can be completely washed.
Step 3 Mango sorting
In the mango pulp production line, mango sorting is a very necessary link. We can pick out spoiled mangoes and small immature mangoes, which can reduce the impact on the taste of mango juice. The automatic fruit picking machine uses the principle of screw rolling to automatically sort out smaller mangoes.
Step 4 Secondary washing
The reason why the mangoes are washed twice before the mangoes are beaten is to ensure cleanliness of the mangoes. Mangoes may be contaminated with impurities during the sorting process, so a second spray cleaning is required. This type of hair roller washing machine not only has a cleaning function, but its brush structure can also remove impurities such as hair that are not easily found in the mango.
Step 5 Mango pulping (juicing)
We use a double-channel fruit beater to squeeze the cleaned mangoes. This electric mango pulp juicer machine can ensure the maximum juice yield of mangoes, and can quickly remove mango cores and mango skins. In this mango juice extraction process, the utilization rate of mangoes can be maintained at more than 80%.
Step 6 Preheating & enzyme-killing
After the mango pulp is prepared, it needs to be preheated and enzyme-inactivated immediately. The purpose is to reduce the cell activity of the mango juice, maintain the original color of the mango juice and obtain a more mellow and uniform mango juice
We use this sleeve-type preheater to preheat mango juice to kill enzymes. Before preheating, we can add citric acid to the mango juice to adjust the pH of the mango pulp to between 3.5 and 4.0. The preheater can complete enzyme inactivation and cooling within 3 minutes. The preheating process can kill the polyphenol oxidase and other phenolases in the mango juice to prevent browning during the subsequent adding process. Enzyme inactivation temperature is 65～80℃. The temperature after cooling is 45-60°C.
Step 7 Mango pulp refining
In the refining process of mango juice, mango juice of different concentrations can be processed according to customer needs. The inactivated mango slurry is cooled to below 40°C and centrifuged to separate the mango juice and the puree. Mango juice can also be vacuum concentrated to about 65-70°Brix, and sterilized and filled to obtain concentrated mango juice.
The concentrated juice can also be mixed with the fruit puree separated by the centrifuge, and then sterilized and filled to obtain a mango concentrated juice with high pulp content, the concentration of which is between 45-60°Brix.
Step 8 Mango juice sterilizing
In order to ensure food health, any drinks and juices produced by food factories need to be sterilized. In the mango juice production line, we mainly use tube-and-tube sterilizers to quickly sterilize mango juice. For small mango juice processing plants, the mango juice can also be processed by filling first and then sterilizing.
The casing type sterilizer is mainly composed of a continuous pipeline structure, and the mango juice will be quickly sterilized by the high temperature steam added by the pipeline during the flow of the pipeline. This high-temperature instant sterilization can ensure that the nutrients of the material are not damaged, not lost, and will not change the color of the mango juice.
Step 9 Mango juice filling
Mango juice filling is the last link in the mango juice production line. For mango juice filling, we usually use a fully automatic aseptic filling line, which can realize various packaging of mango juice, such as aseptic bags, glass bottles, and PET bottles. And in the mango juice filling process, the functions of automatic blowing, filling, labeling or sleeve labeling, coding and film coating can be realized.

The french fries processing machine also named French Fries Production Line, french fries making machine, small french fries plant, and semi-automatic french fry lines, which is composed of a series of french fries machines for making frozen french fries, potato chips, french-fried potatoes in large scale. This french fries processing line can be designed with both the semi-automatic french fries production line and the full-automatic french fries plant based on the customers’ requirements for different french fries or potato chips production yields. The main processing crafts for making french fries are washing and peeling, slicing, blanching, dewatering, deep-frying, deoiling, flavoring and cooling, and packing.

Why choose the french fries production line?
The french fries, as well as the potato chips, are the most favorite snacks for many people around all the countries today. Therefore, more and more businessman begins to take an eye on french fry production and selling. Although some workshops do the french fries making by the home french fry makers, it is still inefficient for providing enough fries products into the market. Under the great demand for french fries consuming, the whole set of french fries processing machines for commercial french fries or potato chips production are in urgent need.

Main components of the french fries making machines
1. Potato washing and peeling machine
The first step to process the potatoes is washing and peeling. The common used automatic potato washing machine is the brush type of washing machine for quick and efficient potato cleaning and peeling. Put the chosen potatoes(with the water content about 75%) into the washing chamber of this machine, and then open the water injection switch. The washing brush is made of special food-grade nylon materials, which can remove the dirt and sand on the surface of the potatoes and further remove the potatoes peels. One patch for washing in this machine is about 40kg within 2-3 minutes. The potato peeling rate can reach about 95% and the potatoes peeling loss rate is less than 3%.

2. Potato slicing machine
This potato cutter machine is an important french fries processing machine, which can cut the potatoes into both strips and flakes. For making french fries, we can be changed with the cutter blade in this potato slicing machine for making potato strips. The actual size of the potato strips can be set before cutting. Put the peeled potatoes into the machine inlet, and then the potato strips will be made under its inner high-speed rotating cutter blades. And the final potato strips have even size.

3. Potato strips blanching machine
Potato blanching machine is mainly used for removing the excess starch on the surface of the potato strips and preventing the oxidation and discoloration of potato strips. This blanching machine can be customized with both the electric heating method and the liquefied gas heating method based on the customer’s requirements. And this blanching machine in the french fries processing line can be designed with multiple processing boxes. Put the fresh potato strips into the blanching chamber for about 0.5-1minutes with the temperature of about 90℃, and then lift out the inner filter box for dewatering.

4. Potato strips dewatering machine
Before frying, these blanched potato strips should be done with the work of dehydration. The potato strips dewatering process is mainly to remove excess water drops on the surface of the potato strips for the next deep frying. This potato dehydrating machine in the french fries production line is mainly composed of a motor and the rotating barrel which can remove the water during the high-speed rotation.

5. Potato strips frying machine
The french fries frying machine also named potato strips fryer machine, which mainly can do deep frying of the potato strips or potato chips. This fryer machine can be various types in our factory, mainly can be divided into the automatic type with large working capacity and the small semi-automatic type. Before french fries frying, we should do preheating of the edible oil and reach the frying temperature of about 170℃. Then put the dehydrated potato strips into the frying chamber and fry them about 1-2 minutes into golden yellow color. Then lift the inner frame for the next deoiling process.

6. French fries deoiling machine
French fry deoiling machine is another important french fries making machine in the French Fries Production Line, which can remove the excess oil of the french fries. This machine adopts the principle of high-speed centrifugation for oil removing and it has high working efficiency. Actually this fried potato strips deoiling machine is multi-functional for dewatering and deoiling in the french fries production process.

7. French fries flavoring machine
This french fries flavoring machine also named seasoning machine, which is widely used in all kinds of food processing lines, such as potato chips processing line, french fries processing line and so on. This flavoring machine is made up of the octagonal rotation mixer and the frame body. When using this seasoning machine, put the french fries and all kinds of flavors into the rotating mixer, and then under the continuous mixing and rotation of the mixer for about 2 minutes. The delicious french fry will be made finally. This flavoring machine also has different models with different working capacities.

8. French fries packing machine
For packing the french fries, we can provide various packing machines for you, such as the vacuum packaging machine, vacuum nitrogen filling machine and the multi-functional packing machine. These french fries packing machines mainly can divide a large number of french fries or potato chips into the separate packed products quantitatively. Besides, the package patterns and letters can be designed according to actual customers’ needs.

Outstanding features of the french fries processing machines
1.Each of the french fries making machine in this french fries processing line is made of the high-quality stainless steel, so that can make sure the cleanliness and sanitation of the whole process for french fries production.
2.Actually, the blanching machine and the fryer machine is the same equipment, and the dewatering machine and deoiling machine is also the same, therefore, the customer can use one set of these machines for two functions, which can save costs for making french fries.
delicious french friesDelicious french fries
3.This french fries production line can also be re-designed for different requirements of the french fries production. Besides, these french fries processing machines are also suitable for making potato chips by changing with different potato cutter machines.
4.No matter what capacities you want, we can customize the most suitable plan for you based on your french fries plant size, your investing budget and so on. And we can also help you do the cost and profit analysis according to your local consumption customs.
5.We can not only support you good french fries machines but also can provide you all kinds of french fry recipes for helping you to make french fries and potato chips with different flavors so that your products will be more popular on the market.

The ginger powder production line uses ginger as a raw material and processes ginger into ginger powder through various processing techniques and related equipment.Ginger powder can be used to make food additives, pickles, soups, ginger tea blends, etc. It is fast and convenient to use, can significantly increase the added value of ginger, and can meet the needs of various families, restaurants, food processing. plants, etc. Our ginger powder production line can also be used to produce garlic powder and onion powder.Our production lines can be designed as semi-automatic or fully automated production lines according to your needs, and some equipment can also be customized to your needs.

Production process of ginger powder
Making ginger into ginger flour mainly involves washing and peeling, thinly sliced, drying, grinding, sieving and packing.All mechanical parts in direct contact with food are made of stainless steel to ensure food safety and hygiene.
Washing and peeling: First use a brush cleaning machine to peel the ginger. In the process of peeling, there is a high pressure water pipe that cleans the ginger.
Slice: Clean washed ginger can also be sliced and cut into filaments or cubes.The function of this step is to prepare for the next drying and grinding.
Dry: Use a dryer to dry the sliced ginger.Dried ginger is more favorable for grinding, has greater grinding efficiency, and the quality of crushed ginger powder is better.
Grind: Our ginger grinder is widely used in a variety of medicinal ingredients, grains, fruits and vegetables and other products.Ground ginger powder can reach 20-120 mesh.
Sieving: The sieving machine can further distinguish the height of surface ginger powder.Sifted ginger flour can be packed for final processing.
Key components of ginger powder maker
Machines included in the ginger powder production line include brush washing machines, fruit and vegetable slicers, dryers, stainless steel grinders, vibration screening machines and packaging machines.

Brushing Machine
Washing and peeling machine, mainly suitable for washing and peeling of potatoes, sweet potatoes, radishes, peanuts and other rhizome materials.The peeling machine can be cleaned continuously, is easy to operate and has a long life.The brush roller material is machined in a special process and is durable.

Plant cutting machine
Our company has introduced a multifunctional vegetable cutter that can be used to strip vegetables and fruits, cut them into thread shapes, slices or small bulk. The end product is preferred by the customer.The vegetable cutter can operate continuously for 24 hours while maintaining high waterproofing performance, stable machine performance and convenient operation.

Drying machine
The basic principle of CT Series hot air circulation dryers is to use steam or electricity as heat energy, heat from steam radiators or electrical heating elements, and fans are used for convection heat exchange to transfer heat. Continuously replenish fresh air to drain humid air.The biggest feature is that most of the hot air circulates within the box, improving heat efficiency and saving energy
Stainless Steel Factory
The machine achieves the goal of fracking using shredded materials caused by high-speed relative movement between the activity of high-speed gear rings and collisions of fast ring gears, impact of tooth plates, friction and the collision of the material itself. material.This machine is simple structure, stable operation, quiet, food crushing effect.Shredded material directly in the grinding room.To achieve particle size by selecting different apertures of the mesh.
Vibration screen
Rotary vibrators are quiet, high-efficiency, high-precision micro powder selectors.Three to five minutes is enough to quickly change the screen.It has a completely enclosed structure and is suitable for screening and filtering particles, powders, mucus and other substances.

Features of ginger powder production line
The machine is made of safe and hygienic stainless steel.
It can be customized with semi-automatic or fully automatic production lines according to your needs, saving you time efficiently and time.
Our machines have high output, save labor and improve work efficiency.
With decades of product development and customer service, our production line can greatly meet your actual needs and is the best choice.

Application of ginger powder production line
Our ginger powder production line can also be used to make onion powder and acid powder, each of which has a wide variety of uses.Having this set of production lines can help you perform food processing more effectively.

https://yogurt-machine.com/products/ You can leave a message on our website, there will be professional technical personnel to send the machine details and quotation to you.

mariopepper:
Can you tell a little bit more about this part "he connection pipeline of this high-efficiency filter adopts live joint or clamp connection, and the inlet and outlet valves are opened and closed by three-way ball valves, which are pressure and temperature resistant and flexible and convenient to operate"? I am really intrested to know what kind of ball valves you have used for that. Thanks in advance

The automatic chicken cutting machine also named meat cutter, which is the practical meat processing equipment for cutting all kinds of fresh or frozen meat cubes, such as chicken and beef cubes, fish blocks and lamb blocks and so on. Besides, the meat cubes size can be adjusted according to the different requirements of the customers. This electric meat cutter machine is very efficient and is welcomed in many poultry processing fields, especially in the fried meat making aspect.

Chicken cutting machine description
The meat cutting effect of the meat cutter is comparable to that of manual cutting. Its meat cutting device adopts the principle of shifting mechanism and automatic feeding, and the meat cutting efficiency is very high. The main structure of this meat cutting machine includes the frame, conveyor belt, nip rolls, cutting board(PVC), combined cutter and gear part, which is compact and durable.

The automatic chicken cutting machine is suitable for processing equipment such as chicken, duck meat, lamb, small and medium animal bones, ribs, frozen meat, fresh meat, frozen chicken, chicken leg, etc., which can be adjusted according to the need to chop block, segment, and strip.

Commercial meat cutting machine working principle
Before using this chicken chopping machine, we should cut the large pieces of meat into smaller strips first, which can meet the cutting conditions of this meat cutter. Then we press the start button and let the machine running. Put the big beef blocks on the cutting board which is set in the conveyor. The conveyor will feed the meat into the cutter for quick cutting evenly. After cutting, the beef cubes will be transported by the conveyor into the storage device.

Main design features of the chicken cutting machine
The knife set of the meat cutting machine is detachable, and all the controls of the cutting part can be detached for cleaning and changed with different cutters. What’s more, this machine can not only cut the fresh meat but also can cut the frozen meat and the meat with bones, which even can cut the whole chicken, duck, goose, and fish.
Flat body design, all stainless steel sealing plate, food hygiene and easy to clean and maintain. The meat cutting thickness adjustment plate design makes it easy to adjust the meat cubes processing thickness. The unique chainplate design eliminates the sliding of the meat pieces as they move and cut. It can be modeled by hand cutting, dicing, forming final meat blocks, well-organized, no waste, and cost-saving.
This beef cutting machine can match with the fryer machine, seasoning machine for making all kinds of delicious food, such as fried chicken nuggets, spiced beef and so on. We can help customers to customize the whole food production line.

Applications of the chicken cutter machine
The automatic meat cutting machine is cost-effective and can save labor. One machine can work for many people and has high production efficiency. Therefore, it can be widely used in large and medium-sized food processing plants, collective canteens, slaughterhouses, meat products processing plants, supermarkets, restaurants and so on.
The meat cutting machine is suitable for processing chicken, duck, various fish and small and medium-sized animal bones, ribs, frozen meat, fresh meat, chicken legs and the like. And according to the needs of customers, the raw materials can be cut into blocks, segments, strips, etc., and the shape and size can be adjusted.

Automatic meat cutting machine use precautions and maintenance
When using the machine, do not put your hand into the cutter to avoid accidental injury.
Unplug the power cord and clean it in time when the machine is used up.
It is recommended to wash the tool with hot alkaline water (the tool can also be removed and cleaned). It is strictly forbidden to rinse directly with the spray pipe.
The bearings of the machine should be replaced once every six months to ensure the service life of the machine.
If there is abnormal sound when the machine is working, stop the machine and check it out before you can continue working.

Technical parameters of the meat cutter
Voltage Weight Output Meat cubes size Dimension
220v(3kw);380v(2.2kw) 250kg 400-500kg/h 15-50mm 1300*600*960mm

How to make spring roll sheets on a large scale? As for the spring roll wrappers, which can be made by manual or by the special spring roll making machine which is also named pancake machine, chapatti making machine, injera maker machine and so on. Taizy machinery is the spring roll machine manufacturer and supplier so that we can provide good spring roll processing equipment for commercial production of spring roll sheets. This automatic machine mainly can make the spring roll sheets with round and square shapes of different specifications, besides, the yield and the spring roll wrapper’s size of this machine can be customized according to customer needs.

What is the spring roll machine?
The high-quality spring roll machine is mainly to make the cooked spring roll sheets on a large scale. It is the ideal equipment for processing spring rolls for selling. The spring roll sheets made by this machine can be round and square shapes with different diameters and the thickness of the spring roll sheets range from 0.3mm to 1.2mm. The spring roll machine has the advantages of high work efficiency and a safe and hygienic production process.

How to make spring roll wrappers automatically?
The spring roll machines are the new-designed kitchen equipment that uses well-mixed water and flour to make a pie-shaped cooked food. It consists mainly of a frame, pneumatic components, electrical components, heating elements, and forming dies. The spring roll machine is mainly used for making spring rolls, samosa wrapping sheets, egg cakes, roast duck burritos, dumpling wrappers, rice pastry sheets, French crepes, and other kinds of wrapping sheets for vegetables and meats.

The heating methods can be electric heating, gas heating, electromagnetic heating, and resistance wire heating. This spring roll forming machine can match with an automatic folding and counting device and a packaging machine when using in the spring roll sheets production line.

How does the spring roll machine work?
When using the spring roll machine, first, put the prepared flour pastry into the discharging bucket. Heat the rotating roasting wheel and bring its temperature to around 160 ℃. The slurry pump is then turned on and the slurry is sent from the delivery tube to the slurry nozzle.

The nozzle will evenly spread the pulp on the mold on the arc surface of the baking wheel. Subsequently, the pulp on the mold naturally matures when the high-temperature rotating roasting wheel is rotated through an angle of 270-300 degrees. Then, the final cooked spring roll product is automatically separated from the roasting wheel to form a spring roll of a fixed thickness, which is then dropped onto the conveyor belt and conveyed and cooled.

How to prepare the flour pulp for making spring roll sheets?
Add water to the pulp beater barrel(water temperature around 30 °C), then add cooking oil, and finally add flour. The mixing ratio is flour 50 kg, water 67.5-77.5 kg, edible oil 300-400g, salt 250-400g. The raw materials available are flour, pastry powder (low gluten), and common flour (high gluten). When beating, 10% of corn starch can be added to make the spring roll sheet shiny. When the beating starts, stir it for 5 minutes. Then stop for 10 minutes. Then, stir for another 5 minutes, stop for another 10 minutes, and repeat three times to use.

Main advantages of the spring roll wrapper machine
The working process of the spring roll machine is no loud noise and this machine is very compact in structure and has a long service life. Our company can not only manufacture and trade high-quality machines at a good price but also can offer you the best services about the spring roll sheets production solutions and other details.
The final spring roll skin made by the spring roll machine have regular shapes and sizes with even thickness. The spring roll size can be customized based on customer requirements.
This machine has stable performance and a unique mechanism, which can save labor and time costs. One person can operate, no technical experience can start the spring roll production.
The spring rolls processing machine has simple operation, a high degree of automation and various heating methods. Both two-phase and three-phase power supplies are available for electrical heating.
rotary heating barrel

The spring roll sheet machine can match with the automatic folding and counting device for production spring roll sheets on a large scale. With high efficiency, this commercial food processing equipment has been shipped to many foreign countries like Singapore, India, Turkey, and even some Vietnamese have been our long-term partners.
The ratio of water to flour in the pulp is 1 kg of flour: 1.2 kg of water; when the water in the flour pulp is less, the spring rolls are slightly thicker; when the water in the pulp is more, the spring rolls are made thinner. Therefore, the thickness of the spring roll sheets can be achieved by adjusting the proportion of the dough.

How to install and use the chapatti pancake maker?
When working, the machine should be placed on a level surface.
When installing the machine, the heating cylinder must be parallel to the axis and the machine should be stable.
Turn on the power and turn on the buttons labeled L1, L2, L3, and N in the box door. L1, L2, and L3 are three firewire terminals, respectively, and N is a zero line.
Add a small amount of cooking oil to the surface of the heating cylinder before using the machine.
Before the machine is used, the ground wire must be connected, and the 2.5 m long galvanized iron needle welding screw is connected with the 6 m2 copper wire. Connect the copper wire to the machine casing and insert the iron pin into the ground.
After the end of production, the pulp bucket, slurry pump, and mold must be cleaned with clean water. The main switch must be switched off during machine maintenance.

Technical parameters of the Ethiopian ingera maker machine
Parameter TZ-3620 TZ-5029 TZ-8045 TZ-112060
Power(kw) 1.2 1.2 1.0 1.0
Voltage(v) 220/380 380 380 380
Heating power(kw) 6 13 32 40
Output (piece/h) 800-1000 1500-2000 3000-4000 5000-6000
Dimension(mm) 4500*660*890 4900*800*1350 2600*1100*1600 3000*1300*1800
Revolving speed(r/min) 1-2.5 1-2.5 2-3 2-3
Weight(kg) 260 520 700 850
Heating barrel size(mm) 400*280 500*330 800*600 1200*600
Mold size(mm) 60-200 60-290 450 600

Spring roll wrapper machine working video

https://www.youtube.com/watch?v=6F_zzK9R_cg

Boba maker(tapioca pearl making machine)is the new-designed food processing machine, which is very suitable for making boba pearls and tapioca pearls on a large scale. This tapioca pearl boba maker machine can make tapioca pearls, taro balls, boba pearls, and glutinous rice balls, and so on. And we exported these boba pearl makers to many countries so that people can make the delicious bubble ted and milk tea. So far, we have exported this commercial boba maker machine to Japan, the Philippines, Thailand, South Korea, the United States, Brazil, Turkey, France, and other countries.

What is the commercial boba maker machine?
Boba pearl maker machine is mainly to make flour products with ball shapes, such as boba, tangyuan, tapioca pearl, and glutinous rice ball. The raw materials for processing with this machine are the prepared dough which is made manually or by the dough mixer machine. The dough can be different kinds of flour, such as taro flour, sweet potato powder, sorghum powder, purple potato powder, and so on. The final products can be packed for selling at a good price or making good meals.

Tapioca-Pearl-Making-MachineTapioca-Pearl-Making-Machine
The main structure of the tapioca pearls making machine
This boba maker has a very compact structure and small land occupations. Its dough inlet has a special three-layer structure for putting the wet dough and dry flour simultaneously. A pair of rollers squeeze the big block of dough into the flaky dough with a certain thickness in the upper part inside the tapioca pearl maker machine.

The lower part is also a pair of rollers which has many grooves for slicing small size dough slicers and rolling them to balls during their rotating. Between the two pairs of rollers, there is a rotary cutter that has two cutting plates to cut the flaky dough into smaller slicers when it rotates, and after cutting, the dough slicers will fell down the lower rollers for further cutting and rolling.

Automatic boba pearls making machine for sale
The final ball shape flour products will be discharged from the outlet where there is a sieve plate that can discharge the boba or tapioca pearl into the container and sieve out the dough pieces. There is another outlet on the back of this outlet for discharging the dough pieces and excess flour.

Working process of the commercial boba maker
For commercial production of boba, tapioca pearl or the tang yuan, we always should match with a dough mixer machine for making the good dough before using this machine. As for making the dough, we should use boiled water for mixing. Add 10 kg of glutinous rice flour in the dough mixer, then add 4.5 kg of boiling water for stirring. Different kinds of flour, its mixing ratio of water and flour is different.

After stirring well, we should take out the dough, and press the dough into a flat shape with a thickness of 20-25 mm. Then we put the dough into the middle inlet of the running tang yuan making machine and also put dry flour into the other two small inlets to prevent dough from sticking to rollers, then we can see that the inside rollers will extrude the dough into ball shape flour products quickly.

How to make glutinous rice balls, boba, and tapioca pearls on a large scale?
Tangyuan making machine: mainly for making good boba, tapioca pearl and glutinous rice ball on large scale.
Quick freezing machine: mainly for freezing the final products into a solid-state within about 30 minutes with the temperature of minus 30℃ to minus 40℃.
Automatic packing machine: mainly for packing the glutinous rice ball into separate packaged finished products with a certain quantity.
The freezing machine/cooling room: mainly for the storage of the final products and keeping their original flavor in a long period.

Electric tapioca boba pearls maker features
With wide applications, the final boba, glutinous rice ball, and tapioca pearl are very delicious for making different kinds of meals and milk tea in restaurants and beverage shops.
This Tangyuan making machine can be of different types, and its yield ranges from 20kg/h to 100kg/h, the diameter of the final product ranges from 6mm to 25mm. The customers can choose the specifications they want to make.
All the parts in this machine, including the rollers and the cutter, are made of SUS 304 stainless steel, so that can make sure the cleanliness of the food and increase the machine’s service life.
This boba maker has high efficiency and reliable working effect, only one person can operate it, saving manpower and costs.
With a simple and compact structure, this machine is easy to install and maintain, and it is also very easy to clean and move around.

Technical parameters of the boba maker machine
Model Motor power Production capacity Voltage Diameter Dimension
TZ-1000 1.1kw 20-50kg/h 220v/380v 7-25mm 1300*950*1100mm
TZ-1200 0.55kw 50-100kg/h 220v/380v 6-22mm 1300*900*850mm

Tapioca pearl making machine – boba maker working video

https://www.youtube.com/watch?v=WNT5y7S0JZk