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To be continued...

Stage 12: Automatic bottle washers -

To ensure that your water is produced under clean and highly hygienic conditions, it is necessary to have the automatic machine bottle washers which would be used to clean the bottles prior to packaging water in them in order to get rid of chemicals and all forms of impurities.

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Stage 11: Generating set/power supply -

You may also need an alternative source of power to guarantee access to water supply especially if you are setting up in a developing country where power supply is not constant. You should also consider cheaper sources of power like solar or wind energy to save energy costs in the long run.

Stage 10: Water bottling plant -

You can import an automatic water bottling plant from China for between $30,000 and $60,000 or a standard one from an importer or better still from a recognized local production company which might probably seems costlier depending on the country you are.

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Stage 9: Acquire Automatic industrial Sealing Machine -

Automatic industrial sealing machine cost between $600-$1000 depending on the capacity range. Go for the ones that seals or produces about 100 to 200 or nevertheless you can go for the one with the capacity of 40 to 80 bottles per minutes depending on your factory capacity.

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Stage 8: Mineral injection facility - 

Since some water treatment processes strip water of its natural minerals, most bottled water companies look for a means of injecting the minerals back into the water artificially. Again, this may cost you some thousands of dollars if that continues regularly.

Stage 7: Water Treatment Plant -

A standard industrial water plant is a necessary pill that must be swallowed by every water factories, soft drinks/beverages and food distilling companies except only on the case where water source is a natural spring just as I mentioned above. The reasons is before any water is set any purposes of distillation may it he sachet, bottle, for food or soft drinks or breweries it must pass through treatment process and certified healthy by a government authorized regulatory Agency first before any other thing to be done to be consider fit for edible purposes. A water treatment plant would cost you about $1,000- $10,000 to set up, depending on size and functions.

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Stage 6: General Equipment needed -

Reverse Osmosis which is the most Standard water Treatment Plant that is widely used for almost all kind of water treatment solution today, System Ozonator, Industrial Micron Filters, Industrial Ultra violet Sterilizer .Automatic bottling rinsing, filling and capping machine, automatic Shrink Packing machine, online batch number printer, semi-automatic PET Blowing machines, generating storage tanks for water distribution, Desktop Computers for recording/ financial accounting, Printers for office uses, Office/Factory Furniture, safety/protective gears, delivery/marketing vans, fire fighting and preventive Equipment etc.

Stage 5b.

The other types of water you may need to dig a borehole, a well or use a public water source. A good additional amount have to be set aside for the expenses of a standard water treatment plant in the cases of these other means for water source because outside a natural spring water that is naturally sprang from the rocks no other water is consider clean and healthy for drinking without treatment due to natural and unnatural infusion of natural and unnatural elements into water during the course of water transportation from the aquifer to the point of service for usage and drinking.

Stage 5: Water supply Source -

You would need a good source of water supply. This is also dependent on the type of water you plan to be producing.

a. If you choose to produce spring water, then you would need to locate your production facilities very close to a natural spring water source and look for a way to transfer the water from the spring to the water plant to be bottled or sealed immediately right there at source to avoid contamination in course of water transportation.

Stage 4: Getting the Factory Architectural Design -

There is a special factory design that your water resources expert can get for you along with other standard requirements from the government regulatory agency that is expected of all intended water/ beverages and food distillation operators to meet with a specifics areas design restrictions and exclusion that suite the safety demands for health purposes of the general public that those factories intend to serve.

tage 3: Get A Good Water Resources Expert -

At this stage you get to start working with a good water resources expert to help you get the required architectural design for the factory, guide and supervise the project to the finish. They are trained to be conversant with anything water resources from the water source, the water quality, the kind of machines to be used, any other facilities concerning water that is needed in the water factory and down to the government regulatory agency that you will later apply to for license to operate and their coming for inspection and the mores that are involved they are the best you can get as consultants because that is their field of specialization. Or better still you can contact us if you are within the West African sub region to fix whatever your water problem might be, we are SWAB ( Safe Water Across Boarders ) Tel: 08143352493 and we here to fix up for you.

Stage 2: Getting a place on a long term/Building a Factory -

Depending on how much financial muscles you have in your veins, you may decide to build your own water factory or get a long term lease with a good legal documentation that can cover you on the long term bases you intends to use the property because anything that has to do with water resources ought to be permanent in nature for the fact that it is on the water source and the environment base that the government regulatory agency will start their inspection down to their investigative diagnosis before given you a certified license to operate.
So it is not what you get to invest all that on today and tomorrow one landlord will come from somewhere that he needs his property for a personal use and then you find somewhere else to start drilling boreholes, move your facilities and invite government agency again for inspection; no, it does not work that way, it is long term project in nature and it has to be started on that bases and that is why it is capital intensive.

What you need to know about setting up a World class water factory with state of the art ultra modern facilities on stage by stage breakdown analysis .


If you need a regular information on safe drinking water and other related information from Safe Water Across Boarders. contact fameafric..com or you can drop your whatsApp number on our message box as you follow us us up for a regular updates. Thank you.

Stage 1: Registration of business/Incorporation -

Water is health, water is food and water is life; therefore it is a necessary obligation on every individual that wish to go into it for a commercial, business or to be responsible for a number of other lives to start it through the only means government recognizes which is a registered name or incorporated business name with the government of the country the operation is set to be based for a special reason of accountability to the governments of the people of that country in case something go wrong thereafter. It is a compulsory requirement in every country for the fact that it is a venture that renders services to a general public and as such it is a business and an organization in nature therefore it is a rational thing that it must be made accountable to the government that is responsible for the protection and welfare of the people of that country which it intends to render services to.

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Low acid excahngers:

These exchangers are polyacrylic resins characterised by the presence of carboxylicradicals HCO2, that can be likened to certain organic acids such as formic acid or acetic acid. They differ from high acid exchangers on two counts :

they only fix cations Ca2+, Mg2+, Na+,Fe2+ , Mn2+ … bonded to bicarbonates but cannot exchange cations that are in equilibrium with strong anions (SO42-, Cℓ–, NO3–);they regenerate easily (reaction of a strong acid on weak acid salts); the reaction is total, with regeneration levels that are close to the stoichiometry.

Equipment design and operating rules are just as important as a knowledge of the theoretical performance of resins:

cation exchangers

Cation exchangers can be divided into two groups :

highly acid cation exchangers;slightly acid cation exchangers.

highly acid exchangers:

One of the characteristics of these exchangers is the presence of sulphonic radicals HSO3– that have an acidity similar to that of sulphuric acid. At present, these are sulphonated polystyrenes obtained from :

styrene and divinylbenzene copolymerisation carried out in the form of an emulsion in order to obtain perfect spheres on solidification;sulphonation of the beads thus obtained.

The products created by this preparation are virtually single function products. Their physical and chemical properties vary according to the percentage of divinylbenzene to styrene, called the reticulation or crossing rate and which will usually vary from 6 to 16%.

For conventional fixed bed applications, the cationic exchange reticulation rate is approximately 8%.

In the case of high velocity (continuous or intermittent), short cycle treatments or the treatment of water containing traces of oxidants, resins with higher reticulation levels are used for both gel and macroporous structures.

Meeting the industrial requirements for ion exchanger methodology: Ca2+, Mg2+, Na+,Fe2+ , Mn2+

It must discharge the least possible polymerisation residue, measured through the TOC, especially in the case of food applications (resins approved by the health authorities), nuclear power stations and in ultra pure water applications;bead dimension and granulometry range must be calculated in such a way as to limit load losses from the exchanger columns.

The ion exchangers featured in the techniques described below use 0.3 to 1.2 mm diameter beads. Back flow applications, especially those involving blocked beds, often use single calibration resins (e.g. 0.65 mm).

For some special uses, resins will be crushed down to between 5 and 30 mm and delivered regenerated (condensate treatment). These micro-resins cannot be regenerated:

the beads are mechanically and osmotically stable (minimum of broken or cracked beads).

During the exchanges, the exchanger may be required to fix ions or ionised complexes of varying sizes and weights.

In some cases, this will induce a contraction or an expansion that cannot be ignored (up to 100% for some carboxylic resins (HCO2-R) between phase H and phase NH4). This expansion and contraction, quite clearly, must not cause any of the beads to burst. Furthermore, in the most difficult cases, equipment dimensioning must allow for the need to permit this expansion to take place without generating excessively high compression strain within the layer.

The use of ion exchangers will be subject to a certain number of conditions:

ion exchangers have been designed to fix ions and not to filter out suspended solids, colloids or oily emulsions. When these latter substances are present, they can only shorten the life of an ion exchanger;removal of soluble organic matter is a complex task and requires a special study;the presence of large quantities of dissolved gas in water can cause major disturbance to exchanger activity;powerful oxidants Cℓ2, O3, CℓO4 (perchlorate) damage resins;finally, the industrial exploitation of laboratory results or documents provided by ion exchanger manufacturers calls for proven experience.

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