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Feflo's Posts

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Technology MarketRe: World's Smallest Power Inverter by feflo(op): 4:42pm On Aug 07, 2016
12v 105ah ritar GEL batteries

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 4:36pm On Aug 07, 2016
Couple it back and it's ready

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 5:54pm On Aug 06, 2016
Use silicone gum to fasten the fan to the body of the UPS. Allow it to dry.

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 5:49pm On Aug 06, 2016
Now this is the tricky part, getting DC supply to the fan.
First, connect the negative cable(black) of the fan to the negative of the battery cable and use a multimeter to get the positive. It's clearly shown in the attached picture for those converting this same UPS.

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 5:13pm On Aug 06, 2016
I use this cutter

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 5:12pm On Aug 06, 2016
Get a DC fan, mark out the dimension on the outer cover of the UPS and cut it out.

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 5:01pm On Aug 06, 2016
Look for the buzzer on the board and remove it.

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 4:54pm On Aug 06, 2016
There are many ways of extending the battery cables out of the UPS. This is how I do it:
Locate the position of the AC fuse at the rear of the UPS
De-solder the connected cables
Remove the fuse holder
Pass the battery cables through it

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 4:37pm On Aug 06, 2016
Locate the battery cables, black and red and extend them using at least one length of cable.

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 4:20pm On Aug 06, 2016
Open up the outer cover and remove the battery if present.

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 4:14pm On Aug 06, 2016
I will be posting pictures of the conversion of this bluegate 650va UPS to INVERTER.

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 1:54pm On Aug 05, 2016
Inverter

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 10:34am On Aug 05, 2016
feflo:
I will attempt to answer the questions serially following your numbering sequence:

1. I don't think it's necessary, since the fan extract heat out of the system. What I may advice in this scenario is to perforate that other side instead of putting fan.

2. Yes of course, it has an inbuilt automatic change over switch, you can only activate it when the AC cord of the UPS is connected to mains.

3. Yes sir

4.Yes sir

5. Not really, the 1.5kva APC that I know is 24vdc so you'll need a 24vdc charger except your own 1.5kva is 48vdc which I very much doubt.

6. Yes sir

Many thanks.
Technology MarketRe: World's Smallest Power Inverter by feflo(op): 10:04am On Aug 04, 2016
Inverter

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 9:30am On Aug 04, 2016
Just converted APC UPS. Ready for delivery & installation tomorrow.

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 9:21pm On Aug 03, 2016
Hugoboy:
Good day. Please how much will this kind of setup cost. I live in Oshogbo.
2.5mil sir

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 9:19pm On Aug 03, 2016
snipesdam:
Back to Question 5.

The APC 1.5kva is exactly the same as the pictures you posted here.

So if the APC ups is 24vdc and i have 48vdc charger... What exactly could go wrong if used.. Cause i don't have money to buy another one ooo

Can i reduced my battery to two (2) thats two of 12v200AH. Since APC is 24vdc
It will not even work if used. Of course you can reduce your batteries to two.
Technology MarketRe: World's Smallest Power Inverter by feflo(op): 2:51pm On Aug 03, 2016
snipesdam:
@feflo....

I want to confirm these connections from you.

1. After setting up the fan inside the UPS. Can yo still setup another fan to bring IN cool Air from the other Side?

2. Do you also connect the UPS to AC power? (I DOUBT THIS SHAA JUST ASKING)

3. Battery terminals coming out of the UPS goes to the 100AH/200AH Battery terminal connected in series as the case maybe?

4. The charger also is connected the 100AH/200AH Battery terminals?

5. I have 1.5kva APC ups with 48VDC Charger and four (4) 200AH Batteries. Am i good to go anyheads up?

6. Also if possible can i connect a solar charger to it?

Thanks for your response in advance.
I will attempt to answer the questions serially following your numbering sequence:

1. I don't think it's necessary, since the fan extract heat out of the system. What I may advice in this scenario is to perforate that other side instead of putting fan.

2. Yes of course, it has an inbuilt automatic change over switch, you can only activate it when the AC cord of the UPS is connected to mains.

3. Yes sir

4.Yes sir

5. Not really, the 1.5kva APC that I know is 24vdc so you'll need a 24vdc charger except your own 1.5kva is 48vdc which I very much doubt.

6. Yes sir

Many thanks.
Technology MarketRe: World's Smallest Power Inverter by feflo(op): 11:45am On Aug 03, 2016
getbizy:
Whats the price range for the APC ups pls?
1.5kva APC UPS with charger 35k, without charger 20k

1kva APC is 25k with charger and 15k without charger.

Thanks

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 9:06pm On Aug 02, 2016
iamsuskay:
I really love ur articles it really interesting and educating more grease to ur elbow...plz nd plz
I need inverter setups details to power at least 8 or 5hours on 2 32'inches lcd/led t.v , one decoder, 2 standing fans nd 5 energy saver bulbs on dat I'm confused on it base on ur explanations..plz help ooo I need solid conclusion.
Two options

1.5kva regular inverter with 2 brand new 12v 165ah slim telecoms batteries with installation will cost you 260k.

Option 2

1.5kva converted inverter with 2 fairly new 12v 165ah slim telecoms batteries with installation will cost you 160k.

Thanks.
Technology MarketRe: World's Smallest Power Inverter by feflo(op): 1:39pm On Aug 02, 2016
getbizy:
Goodafternoon feflo, really liked ur tutorial on the APC UPS conversion, though u didnt reveal all.
Any particular reason as to why we remove the buzzer?
Thanks.
I am not aware I didn't reveal all, many people called when they encountered challenge while doing it and I gladly put them through, I even sent several pictures to them to assist.

A UPS is designed/programmed to always sound alarm as long as its in UPS mode, by converting, your intention is to use it for several hours. The noise from the buzzer will constitute a nuisance if it continues sounding for hours on end thus the need for its removal.
Really appreciate your observation, will strive to reveal all on the next conversion.

Many thanks.
Technology MarketRe: World's Smallest Power Inverter by feflo(op): 1:29pm On Aug 02, 2016
Trippledots:
any flooded lead acid available 100ah or 150ah
No sir.

Thanks
Technology MarketRe: World's Smallest Power Inverter by feflo(op): 7:04am On Aug 02, 2016
Gel batteries

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 7:50pm On Aug 01, 2016
Inverter

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 9:31am On Aug 01, 2016
vitality22:
Engr Femi, please how much is this battery?
12vdc165ah fairly new Gel batteries

50k

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 7:31pm On Jul 31, 2016
Inverter

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 9:34am On Jul 31, 2016
Valve Regulated Sealed Lead Acid Batteries

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 9:28am On Jul 31, 2016
Gel batteries

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 9:26am On Jul 31, 2016
feflo:
Sealed Lead Acid Batteries

Sealed lead acid batteries are also known as valve regulated lead acid (VRLA) batteries, recombinant batteries and often called maintenance-free lead-acid batteries. Examples of VRLA batteries are:
• Absorbed glass mat (or AGM)
• Gel cells

The term “seal lead acid battery” is misleading: a sealed battery would be a safety hazard due to overpressure risks the battery is overcharged. There is always a safety valve present, hence the name valve-regulated. Even the term “valve regulated” does not really describe this technology. These are really “recombinant” batteries. This means that oxygen evolved at the positive will mostly recombine with the hydrogen ready to evolve on the negative and thus prevent water loss. The valve is only a safety feature in case dangerous amounts of hydrogen are produced.

Flooded Lead Acid Batteries

Flooded lead acid batteries, or wet cells, are the oldest type of rechargeable battery still in use. This type of battery contains a liquid in an unsealed container. This means that the battery must be kept upright and in a well-ventilated area to ensure safe dispersal of the hydrogen gas produced by these batteries during overcharging. The lead-acid battery is also very heavy for the amount of electrical energy it can supply.
Flooded lead acid batteries require period monitoring and topping up with distilled water. Despite these disadvantages, flooded batteries have high surge current, easier to troubleshoot and are relatively inexpensive.

Gel Batteries

A gel battery (also known as a “gel cell”) is a sealed valve regulated lead-acid deep cycle battery and has a gel electrolyte. Unlike flooded lead-acid (wet cell) batteries, these batteries do not need to be kept upright. Gel cells virtually eliminate evaporation of the electrolyte, spillage (and subsequent corrosion issues) common to the flooded lead acid battery, and boast greater resistance to extreme temperatures, shock, and vibration. As a result, they are often used in automobiles, boats, aircraft, and other motorized vehicles.

Culled from http://www.energymatters.com.au
Technology MarketRe: World's Smallest Power Inverter by feflo(op): 7:07am On Jul 31, 2016
feflo:
Battery Maintenance

Deep cycle batteries (lead-based) such as those used in off-grid solar power systems have much thicker lead plates than car batteries to make them last longer. Deep cycle batteries should never really be discharged to below 20% of their full capacity, because internal resistance causes heat and damage when they are recharged.

Renewable energy systems usually use a low-charge or low voltage warning light or a low-voltage cut-off switch to prevent the type of damage that will shorten the battery’s life.

Battery shelf life can be extended by storing them at a lower temperatures, because the chemical reactions in the batteries are slower. However, in order to reach their maximum voltage, batteries must be returned to room temperature. Therefore, most deep cycle battery manufacturers do not recommend refrigerating batteries.

While conventional deep cycle battery systems generally require a significant amount of oversight, the next generation of energy storage (lithium-ion) features highly automated management systems; with maintenance and monitoring basically nil.
Battery safety, explosions and other hazards

A battery explosion is caused by the misuse or malfunction of a battery, such as attempting to recharge a non-rechargeable battery or short circuiting a battery.

Explosions are most likely to occur when a short circuit generates very large currents. In addition, deep cycle batteries can release hydrogen when they are overcharged (due to electrolysis of the water in the electrolyte). Normally the gas dissipates quickly. However, this gas can be ignited by a nearby spark (for example, when removing the jumper cables).

Note: hydrogen gas production isn’t an issue with lithium-ion batteries.

Attempting to charge a battery beyond its electrical capacity, ie overcharging, can also lead to a battery explosion, leakage, or irreversible damage to the deep cycle battery. It may also cause damage to the components in which the overcharged battery is used.

When a conventional battery is recharged at an excessive rate, an explosive gas mixture of hydrogen and oxygen may be produced faster than it can escape from within the walls of the battery, leading to pressure build-up and the possibility of the battery case bursting.

In extreme cases, the battery acid may spray violently from the casing of the battery and cause injury.

Deep cycle batter explosions can also occur in maintenance free lead-acid batteries if the valves fail or are blocked. The pressure rises within the cells until a short-circuit ignites the hydrogen-oxygen mixture. Such explosions can cause severe injury. The problem can be detected in most batteries if the sides appear swollen, or if the battery feels hot to touch.

Culled from http://www.energymatters.com.au
Technology MarketRe: World's Smallest Power Inverter by feflo(op): 4:48pm On Jul 30, 2016
2.4kva Mercury Inverter

Technology MarketRe: World's Smallest Power Inverter by feflo(op): 4:38pm On Jul 30, 2016
Battery Charging

Battery charging takes place in 3 basic stages: Bulk, Absorption, and Float.

Bulk Charge - The first stage of 3-stage battery charging. Current is sent to batteries at the maximum safe rate they will accept until voltage rises to near (80-90%) full charge level. Voltages at this stage typically range from 10.5 volts to 15 volts. There is no "correct" voltage for bulk charging, but there may be limits on the maximum current that the battery and/or wiring can take.

Absorption Charge: The 2nd stage of 3-stage battery charging. Voltage remains constant and current gradually tapers off as internal resistance increases during charging. It is during this stage that the charger puts out maximum voltage. Voltages at this stage are typically around 14.2 to 15.5 volts. (The internal resistance gradually goes up because there is less and less to be converted back to normal full charge).

Float Charge: The 3rd stage of 3-stage battery charging. After batteries reach full charge, charging voltage is reduced to a lower level (typically 12.8 to 13.2) to reduce gassing and prolong battery life. This is often referred to as a maintenance or trickle charge, since it's main purpose is to keep an already charged battery from discharging. PWM, or "pulse width modulation" accomplishes the same thing. In PWM, the controller or charger senses tiny voltage drops in the battery and sends very short charging cycles (pulses) to the battery. This may occur several hundred times per minute. It is called "pulse width" because the width of the pulses may vary from a few microseconds to several seconds. Note that for long term float service, such as backup power systems that are seldom discharged, the float voltage should be around 13.02 to 13.20 volts.

Chargers: Most garage and consumer (automotive) type battery chargers are bulk charge only, and have little (if any) voltage regulation. They are fine for a quick boost to low batteries, but not to leave on for long periods. Among the regulated chargers, there are the voltage regulated ones, such as Iota Engineering, PowerMax, and others, which keep a constant regulated voltage on the batteries. If these are set to the correct voltages for your batteries, they will keep the batteries charged without damage. These are sometimes called "taper charge" - as if that is a selling point. What taper charge really means is that as the battery gets charged up, the voltage goes up, so the amps out of the charger goes down. They charge OK, but a charger rated at 20 amps may only be supplying 5 amps when the batteries are 80% charged. To get around this, Xantrex (and maybe others?) have come out with "smart", or multi-stage chargers. These use a variable voltage to keep the charging amps much more constant for faster charging.

Charge Controllers
A charge controller is a regulator that goes between the solar panels and the batteries. Regulators for solar systems are designed to keep the batteries charged at peak without overcharging. Meters for Amps (from the panels) and battery Volts are optional with most types. Some of the various brands and models that we use and recommend are listed below. Note that a couple of them are listed as "power trackers" - for a full explanation of this, see our page on "Why 130 watts does not equal 130 watts".
Most of the modern controllers have automatic or manual equalization built in, and many have a LOAD output. There is no "best" controller for all applications - some systems may need the bells and whistles of the more expensive controls, others may not.
These are some of the charge controllers that we recommend, but almost any modern controller will work fine. Exact model will depend on application and system size, amperage and voltage.

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