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Solar Panel And Charge Controller Installation Tutorial - Science/Technology - Nairaland

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Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 9:19am On Nov 24, 2016
In this tutorial, I'm going to show you how to select your solar panel(s) and charge controller to match your battery bank and we can then estimate the battery or batteries full charge duration.

Most persons who are *solar power* installers merely know about inverters and batteries installation, installing solar panels and charge controllers requires some level of calculations and technical know-how.

One other very important element in this is, the cable(wire), this can mess up the whole set up...I'll give details later.

I'll make this tutorial as simple as it can be using products we can easily access.

3 Likes

Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 9:27am On Nov 24, 2016
So let's forge ahead with the understanding of the basic materials in this setup.
Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 9:45am On Nov 24, 2016
Solar Panels

Basically, there are two types of solar panels, the monocrystalline and the polycrystalline.

The monocrystalline is more efficient and more expensive.

Please see the picture below to see their physical different.

1 Like

Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 10:06am On Nov 24, 2016
Charge Controller

There are basically two types of solar charge controller, the MPPT and the PWM.

The two types of charge controllers have their unique characteristics. Distinctively, the MPPT works better in cloudy weather or less sunny days while the PWM works better in sunny days.

The MPPT kicks in earlier in the morning before the PWM does. Late in the evening, when the sun is gone, the MPPT can still pick some current from the panels to the battery bank. There's a bit of technicality here that we need not go into.

Overall, the MPPT charge controller is more efficient and more expensive than the PWM charge controller.

The first picture below is MPPT charge controller while the second is PWM.

Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 10:20am On Nov 24, 2016
Cables

What you need here is a type of cable called DC cable. Distinctively, it has multiple strands as shown in the image below. If you can't afford that, you can buy *flex* cable.

I'll recommend at least a 6mm cable, with higher loads set up (you want to use your inverter to power heavy loads like water pumping machine, AC etc) and want to draw current from the panels during sunny period, please use at least 10mm cable.

1 Like

Re: Solar Panel And Charge Controller Installation Tutorial by pato405(m): 10:25am On Nov 24, 2016
Interesting!. I'm an enthusiast. What I particularly want to see you do here is to create awareness and understanding of basic calculations that must be grasped for an efficient instalation. e.g the wattage of solar panels required to work with the right amperage of charge controller versus accurate battery size and maximum current that can be delivered over 5-7hrs of sunlight (based on Nigeria's geographic location) to a battery and time to get it fully charged based on what battery size etc - the mathematical considerations so to speak.
smiley
Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 11:01am On Nov 24, 2016
Sure, we'll arrive there, I'm just giving a background work for those you're relatively not familiar with the topic.

pato405:
Interesting!. I'm an enthusiast. What I particularly want to see you do here is to create awareness and understanding of basic calculations that must be grasped for an efficient instalation. e.g the wattage of solar panels required to work with the right amperage of charge controller versus accurate battery size and maximum current that can be delivered over 5-7hrs of sunlight (based on Nigeria's geographic location) to a battery and time to get it fully charged based on what battery size etc - the mathematical considerations so to speak.
smiley

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Re: Solar Panel And Charge Controller Installation Tutorial by BrownRoofRep: 5:36am On Dec 05, 2016
Bump!
Re: Solar Panel And Charge Controller Installation Tutorial by eddy4naija: 12:39pm On Dec 07, 2016
Op Abeg we still dey wait ooooooo
Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 5:49pm On Dec 07, 2016
Selecting Your Solar Panels

To install solar panels, you must first of all know the DC input voltage of your Inverter.

The DC voltage of the Inverter determines the voltage of the Solar Charge Controller that you need to use.

Let's assume that our Inverter is 1KVA, 12V. This will mean that the Solar Charge Controller must be 12V.

Other examples of Inverters and their respective Solar Charge Controller.

Inverter: 2KVA, 24V......>>> Solar Charge Controller: 24V
Inverter: 3.5KVA, 36V......>>> Solar Charge Controller: 36V
Inverter: 5KVA, 48V......>>> Solar Charge Controller: 48V
Inverter: 10KVA, 180V......>>> Solar Charge Controller: 180V


From the foregoing, you will see that the voltage of the voltage of the Solar Charge Controller matches the DC voltage of the Inverter.
Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 6:36pm On Dec 07, 2016
Solar Charge Controller Rating

There are three basic ratings for a Solar Charge Controller

a. The charging current (A). This determines how fast your battery will charge, the higher the amperage in relation to the battery, the quicker the battery will get charged, but there is a limit on how much amperage a bank is supposed to take at a time. We will discuss this later in the tutorial.
b. The rated voltage. This the voltage of the Solar Charge Controller that matches that of the Inverter.
c. Maximum voltage from the solar panels. Because the voltage of the solar panels isn't stable and cannot remain exactly as required, this voltage is usually almost as thrice as the rated voltage of the Solar Charge Controller.

Some ratings of Solar Charge Controllers

a. 12V, 20A
b. 24V, 30A
c. 48V, 60A.

1 Like

Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 6:51pm On Dec 07, 2016
Solar Panels Ratings

For this class, we shall look at the main ratings of the solar panel

Power (W): 200 Watts
Open Circuit Voltage (V): 36.00 Voc
Short Circuit Current (A): 7.42 Isc
Maximum Power Voltage (V): 28.60 Vmp
Maximum Power Current (A): 6.64 Imp

Open Circuit Voltage (Voc). This is the voltage you will see present at the solar panel’s output when it is exposed to full sun and is not loaded.

Short Circuit Current (Isc). This measurement is useful for testing the panels and determining the sizing of your wiring and controller.

Maximum power voltage (Vmp) and amperage (Imp). These levels are very important to consider in selecting panels and components for your solar energy system! In short, please keep the voltage as close to Vmp as possible. The reason for this is that the solar panel has a certain internal impedance, and you will only receive maximum power when the panel output voltage *under load* is allowed to remain near Vmp. If you load the panel down to a lower voltage, it will become severely inefficient.

Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 7:22pm On Dec 07, 2016
Batteries Charge Current
The charge current of a battery is determined by the size of the battery.

For the sake of this tutorial, we shall use a 200Ah battery.

There has been conflicting advise on the percentage of the amperage(Ah) of the battery that should be the charge current of the battery.

The charging current of a battery should be in-between 7% and 30% of the battery Ah.

An ampere hour(Ah) is the amount of energy charge in a battery that will allow one ampere of current to flow for one hour.

For this tutorial, we shall take 10% as our charge current.

So the charging current of a 200Ah battery is

200Ah x (10/100) = 20A.

Battery Charging Time
The simple formula to determine the charge time of a battery goes thus

Charging time of Battery = Battery Ah/Charging Current

ie

T=Ah/A.

The charging current of our 200Ah battery we calculated then was 20A. But due to losses, we can take 22A to 24A. So let's take 23A.

Therefore, the charging time of our battery will be

T=Ah/A

T=200Ah/23A

T= 8.9h (This an ideal situation)

Practically, it's noted that there is about 40% loss while batteries are charging. If we factor in this loss, we shall have...

200Ah x (40/100) = 80Ah,

Therefore the total Ah of our 200Ah battery now becomes

200Ah + 80Ah (losses) = 280Ah.

So the practical charging current of our 200Ah is

Charging time of Battery = Battery Ah/Charging Current

T=Ah/A.


T= 280/23

T=12.18h.

Note: This charge time is based on the fact that the battery was totally drained.
Re: Solar Panel And Charge Controller Installation Tutorial by dubuntu(m): 12:33pm On Feb 03, 2017
@OP can u please drop your contact details via email ezembadivine@gmail.com. I really need to discuss with you. thanks.
Re: Solar Panel And Charge Controller Installation Tutorial by Lionmarshal(m): 1:45am On Mar 15, 2017
Hello... I would love to buy some components from you if you are close to Lagos ... and can I possibly use a 30amps charge controller for a 100watts panel and 100ahms battery? I need an urgent response as we need to buy those items this week.
Re: Solar Panel And Charge Controller Installation Tutorial by Lionmarshal(m): 1:48am On Mar 15, 2017
Hello... I would love to buy some components from you if you are close to Lagos ... and can I possibly use a 30amps charge controller for a 100watts panel and 100ahms battery? I need an urgent response as we need to buy those items this week.
I think of a higher controller should incase I decided to add more panels so that the same controller can still carry on with those panels ... so I need your advice
Re: Solar Panel And Charge Controller Installation Tutorial by charlly2016(m): 9:17am On Mar 15, 2017
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Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 9:31am On Mar 15, 2017
Yes you can. Though judging from your question, you may need more clarification to set up your system if you are the one installation. May I know your intended configuration?

Lionmarshal:
Hello... I would love to buy some components from you if you are close to Lagos ... and can I possibly use a 30amps charge controller for a 100watts panel and 100ahms battery? I need an urgent response as we need to buy those items this week.
I think of a higher controller should incase I decided to add more panels so that the same controller can still carry on with those panels ... so I need your advice
Re: Solar Panel And Charge Controller Installation Tutorial by Lionmarshal(m): 10:47am On Mar 15, 2017
SolnergyPower:
Yes you can. Though judging from your question, you may need more clarification to set up your system if you are the one installation. May I know your intended configuration?


I decided to start with a lower solar system to enable me power my 2 fan and 1 laptop ,a led tv, and like 3 bulbs max.... so from tutorial I watched
100watts panel
100ahms deep cycle battery
1000watts inverter
Charge controller size wasn't given in the tutorial ... so according to my plan, I want to use this a a start then later I might add like more panels that's is 100watts x3
And I wish to use a bigger controller at start so that later when adding the panels that same controller can still go on with the installation not required to replace..
So I need your urgent guidelines for me to set this up.. I also learned the solar system 8yrs back but didn't put into practice so I have almost forgotten everything.. need to set up this week to next week
Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 12:46pm On Mar 15, 2017
What is the voltage of your inverter?

By the way, one 100w solar panel won't be able to charge the 100Ah battery effectively within a day.

Lionmarshal:


I decided to start with a lower solar system to enable me power my 2 fan and 1 laptop ,a led tv, and like 3 bulbs max.... so from tutorial I watched
100watts panel
100ahms deep cycle battery
1000watts inverter
Charge controller size wasn't given in the tutorial ... so according to my plan, I want to use this a a start then later I might add like more panels that's is 100watts x3
And I wish to use a bigger controller at start so that later when adding the panels that same controller can still go on with the installation not required to replace..
So I need your urgent guidelines for me to set this up.. I also learned the solar system 8yrs back but didn't put into practice so I have almost forgotten everything.. need to set up this week to next week
Re: Solar Panel And Charge Controller Installation Tutorial by Lionmarshal(m): 6:34am On Mar 16, 2017
It's a 12V DC- 230V AC inverter I am willing to buy this same type haven't bought it yet... so I might require your advice on this inverter as well because it's written power inverter and not pure sine wave.... although from a tutorial video I watched, this same type of inverter was used and a drilling machine was plugged to it ... it worked perfectly, and according to what I take note from the video... they said the power inverter start from a peak surge power of 2400w and later maintain its 1500 watts continuously because of appliance with
motors like fan, blenders, drilling machine etc...so I need your advice on this as well if the power inverter is as well okay for me to use... and for the panel and controller and all
I'm choosing a smaller panel because of expense that's why so your advice is needed if possible we can communicate better on whatsapp can I have your number ?

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Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 12:18pm On Jul 04, 2017
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Re: Solar Panel And Charge Controller Installation Tutorial by buddie(m): 9:45pm On Jul 10, 2017
SolnergyPower:
Batteries Charge Current
The charge current of a battery is determined by the size of the battery.

For the sake of this tutorial, we shall use a 200Ah battery.

There has been conflicting advise on the percentage of the amperage(Ah) of the battery that should be the charge current of the battery.

The charging current of a battery should be in-between 7% and 30% of the battery Ah.

An ampere hour(Ah) is the amount of energy charge in a battery that will allow one ampere of current to flow for one hour.

For this tutorial, we shall take 10% as our charge current.

So the charging current of a 200Ah battery is

200Ah x (10/100) = 20A.

Battery Charging Time
The simple formula to determine the charge time of a battery goes thus

Charging time of Battery = Battery Ah/Charging Current

ie

T=Ah/A.

The charging current of our 200Ah battery we calculated then was 20A. But due to losses, we can take 22A to 24A. So let's take 23A.

Therefore, the charging time of our battery will be

T=Ah/A

T=200Ah/23A

T= 8.9h (This an ideal situation)

Practically, it's noted that there is about 40% loss while batteries are charging. If we factor in this loss, we shall have...

200Ah x (40/100) = 80Ah,

Therefore the total Ah of our 200Ah battery now becomes

200Ah + 80Ah (losses) = 280Ah.

So the practical charging current of our 200Ah is

Charging time of Battery = Battery Ah/Charging Current

T=Ah/A.


T= 280/23

T=12.18h.

Note: This charge time is based on the fact that the battery was totally drained.

The tutorial classes has finished? Or is it because the page had been hijacked by our prospective buyers and sellers?

Please come and complete what you started jor
Re: Solar Panel And Charge Controller Installation Tutorial by Nobody: 11:45am On Nov 28, 2017
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Re: Solar Panel And Charge Controller Installation Tutorial by AKINSULU: 7:56pm On Mar 13, 2018
Good Evening. I want to mount a 300w solar panel over a distance of 30m from the controller. How many mm of cable do I use?



SolnergyPower:
Cables

What you need here is a type of cable called DC cable. Distinctively, it has multiple strands as shown in the image below. If you can't afford that, you can buy *flex* cable.

I'll recommend at least a 6mm cable, with higher loads set up (you want to use your inverter to power heavy loads like water pumping machine, AC etc) and want to draw current from the panels during sunny period, please use at least 10mm cable.
Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 9:19pm On Mar 13, 2018
10mm should do but preferably 16mm.

AKINSULU:
Good Evening. I want to mount a 300w solar panel over a distance of 30m from the controller. How many mm of cable do I use?



Re: Solar Panel And Charge Controller Installation Tutorial by AKINSULU: 3:00am On Mar 14, 2018
Thanks

SolnergyPower:
10mm should do but preferably 16mm.

Re: Solar Panel And Charge Controller Installation Tutorial by easybussiness: 7:18pm On Mar 14, 2018
3 in `1 hybrid inverter solar inverter charger 35,000 with display
Re: Solar Panel And Charge Controller Installation Tutorial by SolnergyPower: 10:29pm On Mar 14, 2018
Please post its pictures.

Thank you.

easybussiness:
3 in `1 hybrid inverter solar inverter charger 35,000 with display
Re: Solar Panel And Charge Controller Installation Tutorial by easybussiness: 10:53pm On Mar 14, 2018
SolnergyPower:
Please post its pictures.

Thank you.

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