₦airaland Forum

STAN-ALONE MODE OPERATION.
In a stand-alone mode the indexer can operate independent of the host computer. Once downloaded to the non-volatile memory, motion programs can be initiated from various types of operator interfaces, such as a keypad or touchscreen, or from a switch through the auxiliary I/O inputs.

To make a stepper motorwork, you need to use the following:
1.a stepper driver chip or
2.a microcontroller and, optionally, one or two full h-bridgechips.

STEPPER DRIVERS
The stepper motor driver receives step and direction signals from the indexer or control system and converts them into electrical signals to run the step motor. One pulse is required for every step of the motor shaft.

These chips keep the power that drives the motors separate from the power that is on the arduino. The arduino can't provide enough juice to power the stepper motors directly. This is why you have to use separate chips to sort of act as valves that control how the motor spins.

STEPPER MOTOR ADVANTAGES

1.The rotation angle of the motor is proportional to the input pulse.

2.The motor has full torque at standstill (if the windings are energized).


3.Precise positioning and repeatability of movement since good stepper motors have an accuracy of 3 to 5% of a step and this error is non-cumulative from one step to the next.


4.Excellent response to starting/stopping/reversing.


5.Very reliable since there are no contact brushes in the motor. Therefore the life of the step motor is simply dependent on the life of the bearing.


6.The stepper motors response to digital input pulses provides open-loop control, making the motor simpler and less costly to control
.

7.It is possible to achieve very low speed synchronous rotation with a load that is directly coupled to the shaft.


8.A wide range of rotational speeds can be realized as the speed is proportional to the frequency of the input pulses.

Now let me throw some light on stepper motors.
A stepper motor is a brushless, synchronous electric motor that converts digital pulses into mechanical shaft rotation. This kind of electric motor is used in the robotics industry.
Every revolution of the stepper motor is divided into a discrete number of steps, in many cases 200 steps, and the motor must be sent a separate pulse for each step. The stepper motor can only take one step at a time and each step is the same size. Since each pulse causes the motor to rotate a precise angle, typically 1.8°, the motor's position can be controlled without any feedback mechanism.
Because stepper motors move a known interval for each pulse of power, these pulses of power are provided by a stepper motor driver and is referred to as a step. As each step moves the motor a known distance it makes them handy devices for repeatable positioning.

yaolad:
Before transact with you because am from far place to your side......Can I get to know how much do they sell kernel for your side......I mean how much do they sell a ton of kernels from your side

They sell a ton for 60k

In Nigeria, we rarely build a house by casting. We do so by laying pre cast blocks, using concrete to hold them together. This is the method i choose to adopting for the 3D printer.
It would start operation from the ground level,on a floor that has been casted with concrete.
The operation would be something like this; with the header unit lowered almost to the ground level, a hose would swing in place, making little contact with the german floor below. It would then begin to pump out concrete as it moves a certain length. This length is the length of the block that is going to be placed on top of the smeared concrete shortly. At the end of the length,the hose stops moving, and also stops squirting concrete. It then withdraws out of place.
Next, a mechanical arm grabs a block from the top of the gantry and shoves it downward with calculated movement, releasing the block. The block now comes to rest on top of the smeared concrete. The arm then withdraws back.
Next, with calculated movement, the whole header unit now moves forward at a length slighty more than that of the length of the privously placed block. This movement is to enable it to lay another block. It repeats the sequence of squirting concrete again..
Now, because the unit moved a distance which was slightly more than the length of the placed block, it will cause a 'gap' between the first smeared concrete and the second smeared concrete. When the second block arrives, there will also be a 'gap' between the first block and the second one..
It is this 'gap' that necessitates the presence of the pump A and pump B i mentioned earlier. This is where they come to play.
Now on to the grips..
The two grips at the mechanical arm that grips a block, has these two pumps attached to it. One grip has pump A, the other has pump B. Also attached alongside each grips, are two rectangular plates each. These rectangular plates bridges the 'gap' that is formed whenever blocks are layed, and it also serve as a guide for concrete so they won't run out whenever the pump squirts concrete into a 'gap'.
The grips are so aligned that they always sit on the edgewise side of the block, and this is where the 'gap's are located..
Now on to the 'gap's.. When this 'gap' is formed, the pump located at that 'gap', which is pump A, is activated. Pump A now fills this gap with concrete. Pump B isn't of any use now, so it remains deactivated.
After the 'gap' is filled with concrete, and the mechanical arm along with the pumps withdrawn, the whole unit moves forward again at a length slighty more than the length of the previously placed block. The sequence is repeated over and over again, untill it gets to a position where it should stop. The first coach has been layed in that axis.
To begin another coache with an axis perpendicular to the axis of the first one, the unit will have to swivel 90 degrees, and begine the process again. It does that untill it gets to the end where it should stop. The unit then swivels another 90 degrees, and begins the process again. It does so untill the four walls of a building has been established, then it returns back to the starting point, but this time with a slightly raised unit. The unit now begins to squirt and lay blocks on top of the first coache it had earlier layed.

This isn't the first 3D house printer in the world. A couple of them have been built around the globe. But the way the foreign printer do their building process, differs from my own. The foreign 3D printers operates by depositing concrete in layers through a nozzle that moves around the building site with the help of a gantry.
They usually use a special type of concrete called 'fast drying concrete'. This concrete, when mixed with water, begins to set from a minuite or two, depending on the type used.
So at the end of printing a house, the house would looks as though it was casted as a single piece with a mould.

In Nigeria, we rarely build a house by casting. We do so by laying pre cast blocks, using concrete to hold them together. This is the method i choose to adopting for the 3D printer.
It would start operation from the ground level,on a floor that has been casted with concrete.
The operation would be something like this; with the header unit lowered almost to the ground level, a hose would swing in place, making little contact with the german floor below. It would then begin to pump out concrete as it moves a certain length. This length is the length of the block that is going to be placed on top of the smeared concrete shortly. At the end of the length,the hose stops moving, and also stops squirting concrete. It then withdraws out of place.
Next, a mechanical arm grabs a block from the top of the gantry and shoves it downward with calculated movement, releasing the block. The block now comes to rest on top of the smeared concrete. The arm then withdraws back.
Next, with calculated movement, the whole header unit now moves forward at a length slighty more than that of the length of the privously placed block. This movement is to enable it to lay another block. It repeats the sequence of squirting concrete again..
Now, because the unit moved a distance which was slightly more than the length of the placed block, it will cause a 'gap' between the first smeared concrete and the second smeared concrete. When the second block arrives, there will also be a 'gap' between the first block and the second one..
It is this 'gap' that necessitates the presence of the pump A and pump B i mentioned earlier. This is where they come to play.
Now on to the grips..
The two grips at the mechanical arm that grips a block, has these two pumps attached to it. One grip has pump A, the other has pump B. Also attached alongside each grips, are two rectangular plates each. These rectangular plates bridges the 'gap' that is formed whenever blocks are layed, and it also serve as a guide for concrete so they won't run out whenever the pump squirts concrete into a 'gap'.
The grips are so aligned that they always sit on the edgewise side of the block, and this is where the 'gap's are located..
Now on to the 'gap's.. When this 'gap' is formed, the pump located at that 'gap', which is pump A, is activated. Pump A now fills this gap with concrete. Pump B isn't of any use now, so it remains deactivated.
After the 'gap' is filled with concrete, and the mechanical arm along with the pumps withdrawn, the whole unit moves forward again at a length slighty more than the length of the previously placed block. The sequence is repeated over and over again, untill it gets to a position where it should stop. The first coach has been layed in that axis.
To begin another coache with an axis perpendicular to the axis of the first one, the unit will have to swivel 90 degrees, and begine the process again. It does that untill it gets to the end where it should stop. The unit then swivels another 90 degrees, and begins the process again. It does so untill the four walls of a building has been established, then it returns back to the starting point, but this time with a slightly raised unit. The unit now begins to squirt and lay blocks on top of the first coache it had earlier layed.

Now on to the matter in view.

This isn't the first 3D house printer in the world. A couple of them have been built around the globe. But the way the foreign printer do their building process, differs from my own. The foreign 3D printers operates by depositing concrete in layers through a nozzle that moves around the building site with the help of a gantry.
They usually use a special type of concrete called 'fast drying concrete'. This concrete, when mixed with water, begins to set from a minuite or two, depending on the type used.
So at the end of printing a house, the house would looks as though it was casted as a single piece with a mould.

One more thing!
If you are a critic and doubt this project, why not sit down and watch. Must you come out from the cover and start venting your disbelief so loudly?
Don't derail this thread for crying out loud!

litaninja:
So you haven't built a smaller scale 3d printer and you feel a house-building-sized one is where to start from?

Thats small! Way too small. Not untill you see a cnc machine, you will have a rethink.
3D printers aint rocket science. They are just movements in 3 axis that move independently. Just get them to move in a co-ordinated way, and you have a 3D device.

The software library would have a set of codes that represents each of the 18 commands.
So when any of this commands are called, the software will generate the necessary codes that will make the Arduino to do some predefine tasks..
To summarize that, using this programe to call up the required commands at the right sequence that would move the machine in the correct manner,as it squirts concrete and drop blocks in place, to build a house wouldnt be too difficult as would lying down on the bed doing nothing..

As would be seen shortly, to tell an Arduino to activate only two outputs, pulse one of the outputs 200 times, with a certain delay would require many lines of codes to be written..
But a simple command like eg: Move x axis, + 200. would be simple to cope with, and user friendly, because you understand what it does.
Without you needing a high level programming skills, you could manipulate the commands and have it build structures for you..

Because the codes that would tell an Arduino to move the machine accordingly would be somewhat confusing to some one without programming skills. It would look tedious for him or her, writting such codes so as to tell an Arduino to move the machine accordingly and build a house...
The aim is to have the plateform be in a way such that some one without programming skills can programe it,once he or she understands how a house is built, and what the necessary commands in the programe represent..
So i shall be needing a programmer here. His work would be to write a simple programe for me, either in python or c language etc.
This programe would convert simple agreed languages into the required codes that will activate outputs of an Arduino and pulse them as required, following the logical ways an Arduino operates...
This programe will be like a software library, having 18 commands with spaces or boxes where 18 different variables can be inputed.. This 18 commands would be understandable.
The commands would look like eg: Move x axis, + 200. Here, 200 is the variable. What this command imply, is to activate the motor responsible for the x axis. The +, implies a direction, either to tell it to move in the right direction. The 200, implies it should move the motor 200cm).
The reason for the use of these simple commands would be explined further..

Now on to the programe.
A programe that allows one to write simple commands that can be uploaded to the Arduino and have it build a house, will be written by a good programer. The programe would be simple. A builder with no programing skill, would just call up the necessary commands that would make the machine to squirt concrete, lay blocks, move on to the next step, swivel 180 degrees, do this, do that etc. But befor this is done, the house to be built will have to be drawn and built up in Cad, block by block. It is this block by block method that will guide the builder on programing the machine.
Starting from the bottom, he looks at the way the block goes and the length, he then calls up the necessary command to accomplish the task. He does so untill there is a need to rotate the header some degrees.
After all the first coache has been laid, he calls up the necessary command that returns the gantry and header back to the starting point, he also calls up the necessary command that move the header a couple of inches upwards in the Z axis, so as to start the next sequence from the upper level of the first coach already in place... Where there is a need to repeat a sequence, he simply copys the commands and paste it where he wants that sequence repeated..

While the header can slide on the gantry from left to right, in an axis i shall refer to as X axis. The gantry will also sit on rails and can move forth and back, in an axis i shall refer to as Y axis. The header can slide up or down in an axis i shall refer to as Z axis. The header can also make not more than 360 degrees rotation, either in the clockwise or counter clockwise direction, in an axis i shall refer to as R axis.
The aforemention axis has a signal that tells each the length to move, either in the plus (+) direction or minus (-) direction.
With all these aformentioned capabilities, the machine can be made to build houses of different shapes and styles automately, once it's fed with a programe, the right size of casted block and concret.

In this same header, there is a movable arm that has a hose attached to it, capable of squirting concrete with pressure in the horizontal plane. This arm needs a signal from the Arduino to tell it what to do. The signal coming in the form of pulses, each pulse representing a pre-determined distance that it would move while squirting concrete. After these pulses arrive, the arm moves down 50 cm from where it was, moves left 100cm, (i am using 50cm and 100cm as an example).. The hose then starts squirting concret as it moves the distance defined by the signal it received untill it stops. At the end of the stop, the arm does the opposite of what it did before coming to squirt concrete. That is: it starts moving right 100cm, then move up 50cm back to its previous position.
The function of this arm, is to squirt concrete in the horizontal plane.

The function of this two pumps, are to squirt concrete in the vertical plane.
Within this header, there is a block saw that is capable of cutting a block at any length. Just provide the signal representing the lenghth to be cut, and it does just that. The grip holding pumping B, gets the information update whener the command to cut a block is sent. It waits for the cut to be done, then it changes it's position. From the update, it knows how near to move towards the cut block, to make a gripping contact. After which it will return to it's previous position. This sequence is vital.

On top of the gantry will be a header as i choose to call it. The header will have a feed system that feeds pre cast blocks to it. Whence a certain pulse is given, and a block is available at the header, the header will perform the following sequence: Two grips will stick out, grip the block at both upper ends,lengthwise. Attached to each of these grips are two hose, namely pump A and pump B. They convey concrete. These two hoses can be activated to squirt concrete, or deactivated independently. Once the grip has gripped the block, it moves a couple of inches downward, and wait for a signal. 3 outputs give it 3 different signal.. One output signal tells it to activate pump A or keep it deactivated, another signal tells it to activate pump B or keep it deactivated, then the third signal tells it to release the grips on the block and withdraw back to it's previous position.

The machine will be driven by a microprocessor,e.g Arduino...
So, before the machine can commence to building a house,some codes would have to be uploaded to the Arduino. It is this codes that will direct the 3D printer to build the house. The machine will be a giant gantry like in the pix below.

The project isn't claiming to be capable of building an entire house without human labour involvement.
Here's how the machine works.
The foundation would be dug by human labour and the necessary blocks placed in place, the floor casted. The machine would then start operation from the casted floor level, laying each block one at a time whilst squirting concret at the right places. It does this operation all round, untill a 1st coache has been established. It then move up a bit, and repeat the sequence. It does this untill it gets to the roofing height level, it then stops.
Once upto roofing level, human labour would then take up from there, doing the necessary fittings, plumbings, wirings and roofings etc.

This machine is going to be capable of building a family sized bungalow, from german floor level to roofing level without the direct involvement of human labour ...

But perhaps i could include some snipets of the technical details here.

Dekatron:
2. Since i knew arduino, it us used by hobbyists/engineers for smaller/less complex project. WHAT ARDUINO IS BIG/STRONG ENOUGH FOR THIS?? CAN YOU KINDLY GIVE US LINKS/VIDEOS/SPECS/IMAGE.

In large scall automation. The computer that control the machine, need not be large. Because they aren't driving the loads directly. They're merely giving tiny control signals to 'stepper motor drivers' that can drive huge loads, but only need the right signals to come alive.
So in my own case, the Arduino is going to merely give control signals to my stepper motor drivers.. I shall discuss about drivers shortly..

Dekatron:
The theory may/might seem easy, but such project has a small/little probability of succeeding at first instance/build .

It certainly doesnt at all.. It has the probability of succeeding at first instance. If you understand the logics, the capabilities and the limitations. You could build things around those logics.

Dekatron:
Nice concept pakingzzz. But i have few questions: have you made a more simpler printer?

Nope, i have'nt built any simpler printer before. But i've fiddled alot with stepper motors.. That happens to be the heart of every 3D printer, next to the microcontroller.

AAinEqGuinea:
How are u? How can I Help?

I got this 3D house printer going again, here: https://www.nairaland.com/2208205/making-3d-house-printer-nigeria
If i must accomplish that, i will need a programmer to work with.

Do you still need the kernel nuts? I reside in Abia state. Here's my contact: 07015387845

Helo AAinEqGuinea:, i need your service.

I am Kingsley obinna. I have an ongoing project, pertaining to building a 3D house printing machine.
I intend to commercialize it, and possibly patent it..
I need a programmer that's good in C/C++.
In return, the programmer will get 30% of the proceeds the machine makes for one year, when it's completed and commercialized,...
Th details of the Machine are here: https://www.nairaland.com/2208205/making-3d-house-printer-nigeria#31848986

You can contact me via mail @ kingsleyobinna26@yahoo.Com, or via phone @ 07015387845

Because the codes that would tell an Arduino to move the machine accordingly would be somewhat confusing to some one without programming skills. It would look tedious for him or her, writting such codes so as to tell an Arduino to move the machine accordingly and build a house...
The aim is to have the plateform be in a way such that some one without programming skills can programe it,once he or she understands how a house is built, and what the necessary commands in the programe represent..
So i shall be needing a programmer here. His work would be to write a simple programe for me, either in python or c language etc.
This programe would convert simple agreed languages into the required codes that will activate outputs of an Arduino and pulse them as required, following the logical ways an Arduino operates...

This programe will be like a software library, having 18 commands with spaces or boxes where 18 different variables can be inputed.. This 18 commands would be understandable.
The commands would look like eg: Move x axis, + 200. Here, 200 is the variable. What this command imply, is to activate the motor responsible for the x axis. The +, implies a direction, either to tell it to move in the right direction. The 200, implies it should move the motor 200cm).
The reason for the use of these simple commands would be explined further..

As would be seen shortly, to tell an Arduino to activate only two outputs, pulse one of the outputs 200 times, with a certain delay would require many lines of codes to be written..
But a simple command like eg: Move x axis, + 200. would be simple to cope with, and user friendly, because you understand what it does.
Without you needing a high level programming skills, you could manipulate the commands and have it build structures for you..

The software library would have a set of codes that represents each of the 18 commands.
So when any of this commands are called, the software will generate the necessary codes that will make the Arduino to do some predefine tasks..

To summarize that, using this programe to call up the required commands at the right sequence that would move the machine in the correct manner,as it squirts concrete and drop blocks in place, to build a house wouldnt be too difficult as would lying down on the bed doing nothing..

Now on to the programe.
A programe that allows one to write simple commands that can be uploaded to the Arduino and have it build a house, will be written by a good programer. The programe would be simple. A builder with no programing skill, would just call up the necessary commands that would make the machine to squirt concrete, lay blocks, move on to the next step, swivel 180 degrees, do this, do that etc. But befor this is done, the house to be built will have to be drawn and built up in Cad, block by block. It is this block by block method that will guide the builder on programing the machine.
Starting from the bottom, he looks at the way the block goes and the length, he then calls up the necessary command to accomplish the task. He does so untill there is a need to rotate the header some degrees.
After all the first coache has been laid, he calls up the necessary command that returns the gantry and header back to the starting point, he also calls up the necessary command that move the header a couple of inches upwards in the Z axis, so as to start the next sequence from the upper level of the first coach already in place... Where there is a need to repeat a sequence, he simply copys the commands and paste it where he wants that sequence repeated..