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montero4:The coil drivers on these brainbox fail such that the coils are never fully turned off even when they are not supposed to 'fire' the plugs. The solution to this is to repair the brainbox or replace with a good one. Also, first consider: 1. Verifying all ground connections are good ad suggested by Costee 2. Verify the capacitor across the coils power supply is ok and not having corroded contacts. The capacitor is wrapped in the wire harness. |
oluwealth:Sorry for my late response. If you've not resolved this, I would recommend you ensure a competent auto tech does a comprehensive diagnosis before changing the brainbox. PS: The brainbox may be the culprit as I've heard of some such cases... |
GAZZUZZ:I have a friend who does this to resolve "smoking exhaust" issues brought to his workshop. It works for him in most cases. The resistor packs he uses come enclosed in an aluminum casing which serves as the heatsink for the resistor assembly. They are scavenged off some old model cars. The resistor pack is connected in series between the injectors and the ECU. All the injectors are connected in parallel (i.e. "bridged together" . See the rough sketch for a 4 cylinder system attached. On the ECU side, only one of the 4 injector control lines is connected to the resistor pack.As Inception mentioned, the injectors are PWM controlled by the ECU. Introducing the resistors will result in an RL charge time constant (dependent on the resistance of the resistor and the inductance of the injectors). This alters the duty cycle (injector ON time) of the PWM and therefore a decrease on the volume of fuel injected. Some ECUs adopt batch firing while others (newer cars) adopt sequential firing of the injectors. The connection shown effectively converts the system to batch firing. I do not expect cars employing sequential firing to work with the above connection.
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Vehicle Make: Mitsubishi Model: Montero (2000 - 2003) Trouble Symptom: Misfiring (missing coil/injector signal), Burnt/Damaged coils, No power (no check engine light) Resolution: Misfiring and burnt coils - for cases where the coils persistently get damaged, ensure there are no shorted/frayed wires in the harness. If all wiring is verified OK, replace or repair brainbox. Easiest way to replace (especially for those based in Lagos) is by buying a set of brainbox, immo box and key gotten from another car of same model. An alternative is to buy the a Tokunbo brainbox and find someone to do the immobilizer matching. The repair option is the cheapest but should by done only by someone who savvy in the use of a hot air gun and soldering iron. No power/ no check engine light - be sure to verify there is no Main Relay trigger signal (called main relay earth by most re-wire) before concluding the brainbox is faulty. Note that there is a direct battery voltage supply to the ECU even when ignition is turned off. This power supply should not be missing. The car's wiring diagram is a good reference. For simple cases, replacing the relay transistor brings the ECU and car back to life. For more complex scenarios (e.g. missing 5V), which can occur when wires are accidentally bridged, simply apply your basic electronic circuit trouble shooting skills. I'll post pictures of these ECUs when I get to the workshop. |
oluwealth:Are you sure you need a new brainbox? You may just have an electrical fault that needs proper diagnosis. What is the issue with your car? |
Vehicle Make: Mitsubishi Model: Space Wagon / Space Star / Carisma (1998-2003) Trouble Symptoms: Misfiring, Loss of power, Damaged/burnt coils, No start. Cause: Most common failure is getting burnt coils. No start may be due to water flooding or bridged wires in the car. Resolution: If it has been determined by a competent auto tech that the ECU (brainbox) is faulty, the options available are: 1. Change engine, brainbox, and modify wiring (re-wire): this is the most expensive solution and seems to be the most common option given to the car owners by auto techs. 2. Change brainbox, immo box, and key: this is a cheaper option recommended also. The ECU, immo box and key set for you model may not be readily available but patience and diligent search has paid of for some. 3. Buy a replacement brainbox with same part number and match ECU to car: this was shied away from because the immobilizers of these cars could not be synced with a used ECU from another car. Syncing of these model years is actually possible. 4. Repair the defective brainbox: within the brainbox, there are transistor drivers for the coils. These drivers get shorted when the coil goes bad for any reason. Once shorted, replacement of the initially bad coil is of no use as the faulty drivers will burn/damage the new coils. A competent electronics tech with some auto wiring knowledge can identify and replace these drivers in the brainbox. After the driver replacement, simply plug in your brainbox and enjoy...no immo syncing is required for this option. NOTE: For options 2-4 above, ensure the defective coils are replaced with good ones, else, they will damage the repaired or replacement brainbox. Here are some pictures of these class of ECUs
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Let me start with a background story: Auto diagnosis and repair became my new found hobby in 2015/16 (I now do it as a freelance job). Back then, there was this 2000/01 Mitsubishi Space Wagon rotting away in one corner of a friends auto shop. I later learnt the ECU (brainbox) was the problem with the car. While a replacement brainbox cost 25k - 30k, the car owner was given only one option of getting his car back on the road which would gulp over 100k (money he couldn't raise). The challenge with this fix is that most auto techs recommend a complete engine change (or at least change of top cylinder), replacement with a new ECU and modification of the existing car wiring to fit the new ECU and Engine. Some folks are still facing this challenge, so my next post will be on this vehicle. |
Properoo:OK. Stayed tuned. Feel free to make your own contribution or post any car electronics challenge you may have. |
This thread is dedicated to faults/problems of engine control module (ECU), popularly called brainbox, and other electronic controllers/modules present in cars. Symptoms of these faulty modules and resolutions (repair possibilities and/or replacement) will be discussed. Feel free to post your car electronics related problems here. Contributions from our respected car gurus on NL are very welcome. |
IAT sensors marked with blue and MAF sensor marked with red.
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amba2017:Call 07053488163 |
You seem to be on top of this issue. Have you fully resolved it? |
Inception:If you get someone to flash your ECU, ensure they have very good internet to avoid damage to the unit. In some of these cases, it is a hardware fault and re-flashing may not resolve it. Further investigation will need to be done to verify this. Post ECU part number. I may be able to help you. |
AutoElectNG:Good job! I like how you pay attention to detail and specifics as you troubleshoot. Hope OP was happy with your work. |
pjosh1:The problem is most likely parasitic drain and/or faulty alternator. Go to a competent auto tech to identify cause of current drain. If you are a DIY person, google 'parasitic drain' and watch some youtube videos to get a hang of how to troubleshoot yourself. Same applies for troubleshooting if your alternator is charging properly...wiring diagram may be needed for this diagnosis. Wish you quick resolution of this issue. |
captainking:Good advice |
adejide2:1. explain the bolded 2. get competent auto tech to fix detached wire (using manufacturer wiring diagram) 3. did you scan the car? what are the fault codes? |
HazzanTazzan:OP, have you resolved this issue? |
onilanre:Have you done a scan to know the codes? They could make resolving the issue so much easier. |
GAZZUZZ:As indicated by GAZZUZZ, your transmission is suspect but in some Toyota cars (not sure if your model/year is inclusive) changing to an updated ECU could fix your problem. Checking if it is the ECU first will be a cheaper option before changing your transmission....After scanning to verify the codes! |
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. See the rough sketch for a 4 cylinder system attached. On the ECU side, only one of the 4 injector control lines is connected to the resistor pack.