GAZZUZZ's Posts
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all connections done connections complete, work cross checked, engine oil installed 5w30, oil filter replaced, accessory battery replaced, fuse reinstalled, accessory battery connected, time to startup the engine. |
One interesting and unique thing about Hybrid vehicles, are the number of modules, there is a module for every thing.... Electrical connections are also very firm, and in a lot of cases, a bolt is added to make it really firm. Also a lot of rubber insulation is used on every socket to ensure there is no liquid intrusion. |
obekediamondfuto:you are welcome on board sir! |
Thrown back into the engine bay
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With power tools the swap was done under 45 mins on the Ground
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Mrtesso:I already stated that. Remove batt terminal and Battery pack fuse. They do not require gloves for that. With the fuse out there will be no electricity flow to the generator in front. And yes HV can kill if abused. |
jceesquare:For the Hybrid vehicle, it's in perfect condition. But if you want to jump, wait till tomorrow when it's bright. |
ayosamlove:well... 1. The engine mileage will not reflect on any electronic parts. The mileage of the engine can only be gotten from a vin search of the history of the vehicle the engine came from, and mileage can be deduced. 2. 78,000 miles: where are u jumping to? Is your jump my jump? ![]() |
So engine is down, replacement is close by. The process continues. They are an identical match and the swap takes a few minutes. You can clearly see the damage to the Old unit, fixing the old unit is possible, but going forward, it will be used for parts for other cars. The head Cylinder is worth over N50,000. The coil packs over 20,000. And the aluminum block that will be left behind after that is about 10,000. The VVTI solenoid N10,000. Water pump N7000. So the Scrap value of old engine is roughly 97,000 when sold for parts. it is important to keep all records of expenditure and future income while calculating costs.
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My Cold water is here (repented no more origin
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only the wise will understand.
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obekediamondfuto: dannybrasky:This pic was taken when I was in japan ![]()
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Lopeztranto:
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will continue at the end of this trip.
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any questions so far? |
HV inverter unit
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Now comes the easy part... Take out inverter, remove engine and electric motor as a complete unit, and like clock work it's out.
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Preliminary Diagnosis. Scanned vehicle with bad motor and it did not throw any inverter codes or generator codes. So I am hoping the generator and inverter is still in good shape. Sunday I bribed the bois to come to work so we could remove the old motor and install the replacement. At this point I have to mention that working on a hybrid requires some basic knowledge of the electronics of that specific vehicle. first thing to do before starting to work on the motor or any major part, is to disconnect all power to the system. To do that, disconnect the negative terminal of the accessory battery, then take out the Hybrid HV battery fuse.
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Crash course how a typical hybrid vehicle works. Toyota's Hybrid Synergy Drive system is comprised of six primary components: a petrol engine, an electric motor, an electric generator , the power control unit (HV inverter), and a power split device that uses a special type of gearbox to smoothly distribute power from the engine, motor and generator. Google. The engine drives the generator which charges the battery, the battery also receives a charge when vehicle brakes (regenerative braking) or during vehicle deceleration. it's a very smart system with a lot of sensors that measure every slight variation in vehicle motion to convert any waste to electricity generation. This Hybrid vehicle is not equipped with a starter motor (kick starter) as all hybrid vehicles, rather the electric generator doubles as a starter motor, transmission, and Alternator all in one. This vehicle is equipped with an electric a/c compressor, that is not driven by a belt. This vehicle is also equipped with 2 water pumps 1 mechanical the other driven by an electric motor, the mechanical water pump is required for the engine, when it's running, and the electric driven pump for the power control unit (HV inverter) Vehicle is equipped with 2 batteries, 1 is the regular 75ah battery for vehicle accessories, while the other is the battery pack that drives the electric motor. This vehicle cannot be charged from an external source. And is not a Plug-in.
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cumlord:did you buy a toks vehicle? Is the engine sludge free? |
Pweezy:Mileage is high, please use 0w40 or 5w40 to minimise oil burn. |
735i:I sell 0w20, check the store. https://www.nairaland.com/5210120/gazzuzz-autos-part-store
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How a Hybrid Vehicle works.... Will be back after the commercial break. All available in the store, click this link.. https://www.nairaland.com/5210120/gazzuzz-autos-part-store
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Remember I said I was happy when I Realised vehicle had a damaged motor, well here's why, 2weeks ago I bought a 2az-fe HV engine, it's basically same with a 2az-fe engine, but with modified cam shafts for easy startup on the HV engine, my intention was to swap camshafts on the HV and retain the VTC actuators and have a perfectly functional 2az-engine. I had bought the engine (mileage about 120,000) miles by checking vin tag, and it had been sitting in the shop waiting for the day it would become useful, and finally the day was here, no need to swap any parts, just use as is. |
Finding a tow truck and getting it to location was tricky. If you know the "Gate" area very well it might take about 30mins-1hr to drive out and drive into jakande estate. So the tow truck driver decided to use his personal SUV truck which was already withing the area, to pull the vehicle out to the main road (Mr biggs) where the main truck was parked. cost of Towing was 25,000 to workshop. Tow truck driver/hype man came and vehicle was pulled out while I initiated money transfer to seller. transfer initiated, vehicle Gone, www.nairaland.com/attachments/9643432_img201906151058525_jpeg3898527fccc84e73a234c822d2b110b9 Transfer received but seller says balance not changed and he has no Internet banking or atm. I tried explaining to seller that it would take a while for book balance to reconcile with main balance, but my guy no gree so I offered to wait. Seller called a friend, friend told him to be careful ![]() finally I we realised. We had a common acquaintance in Ladipo market, He called him to find out if I was legit, I was certified and I left. On my way to meet up with the tow guys, his balance updated. I met up with the tow truck Guys, and we started our trip to the shop. www.nairaland.com/attachments/9643433_img201906151156178_jpeg5985f786a08cb596a87baf2123df873a www.nairaland.com/attachments/9643434_img201906151152090_jpegb0a2950aa970b7a7495880ad5c6ed94e Vehicle arrived workshop without incident. |
I have closed, let's continue.... Where did I stop sef? Yes I offered 600k. Seller asked me if I knew how much it's costs to clear a non Accidented 2009 sedan , me I smiled, by him sef he came down to 900k, then I started to preach about Profit and loss in business, and all the unexpected possibilities... we went back and forth until we settled for N820,000 I agreed, told him I shall pay, when vehicle is about to be towed, my self and cardealer went to find Tow truck. |
johnabraham:O |
kernniejay:I am under a white tundra |
jceesquare:Dipo 1 meme pls |
Mrtesso:all the options available on the table. Restore to regular hybrid Convert to gasoline Scrap and sell for parts if water pass Garri. |
Mrtesso:Reverting to Gasoline engine. Engine (2AZ-FE) not 2AZ-FE HV Transmission (13pin) Engine harness Engine ecu Fuse box in and out Cluster Shift cable ABS module AC compressor AC condenser And so much more.... |
Bluehill1051:
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, me I smiled, by him sef he came down to 900k, then I started to preach about Profit and loss in business, and all the unexpected possibilities...